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YASKAWA FS100

YASKAWA FS100
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MANUAL NO. RE-CHO-A111
YASKAWA ELECTRIC CORPORATION
5
FS100
MAINTENANCE MANUAL
Upon receipt of the product and prior to initial operation, read these instructions thoroughly, and retain
for future reference.
MOTOMAN INSTRUCTIONS
MOTOMAN- INSTRUCTIONS
FS100 INSTRUCTIONS
FS100 OPERATOR’S MANUAL
FS100 MAINTENANCE MANUAL

Table of Contents

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YASKAWA FS100 Specifications

General IconGeneral
ManufacturerYASKAWA
ModelFS100
Programming LanguageINFORM III
WeightApprox. 15 kg
Protection ClassIP20
Control MethodDigital Servo Control
Communication Protocols/InterfaceEthernet, DeviceNet, Profibus
Power Supply200-230V AC, 50/60Hz
Operating Temperature0°C to 45°C
Ambient Humidity20% to 80% (non-condensing)

Summary

FS100 Maintenance Manual

Notes for Safe Operation

1 Equipment Configuration

1.1 Arrangement of Units and Circuit Boards

Describes the physical layout of circuit boards within the controller.

1.2 Power Flow

Illustrates the electrical power distribution path within the FS100 system.

1.3 Signal Flow

Depicts the flow of control and data signals between system components.

2 Security System

2.1 Protection Through Security Mode Settings

Explains how security modes protect settings based on operator clearance and training.

3 Maintenance and Inspections

3.1 Daily Inspections

Outlines routine checks for maintaining the FS100 and ensuring safe operation.

3.2 Cooling Fan Inspections

Details procedures for inspecting cooling fans to prevent overheating and malfunction.

3.3 Emergency Stop Button Inspections

Describes how to verify the functionality of emergency stop buttons for safety.

3.4 Enable Switch Inspections

Explains how to confirm the proper operation of the three-position enable switch.

3.5 Battery Inspections

Covers procedures for checking the battery that backs up CMOS memory for user data.

4 Preparation before Replacing Parts

5 Replacing Parts

5.1 Fuse Replacement

Details the types of fuses mounted in the FS100 and their locations.

5.2 Interior Circulation Fan Replacement

Provides replacement procedures for interior cooling fans EV2 and EV3.

5.3 Battery Replacement

Outlines the procedure for replacing the battery after a battery alarm occurs.

6 Recommended Spare Parts

6.1 List of Accessories

Lists and illustrates various accessories for the FS100 system.

6.2 Recommended Spare Parts

Ranks and lists recommended spare parts for the FS100, including their manufacturers.

7 Operations After Replacing Parts

7.1 Home Position Calibration

Explains the necessity and procedure for home position calibration after part replacement.

7.2 Position Deviation Check Using the Check Program

Describes how to use a check program to identify position deviations in the manipulator.

7.3 Checking of the Check Program

Details how to check for deviations by running a created check program.

7.4 Setting the Second Home Position (Check Point)

Guides on setting a second home position for position confirmation and check points.

8 System Diagnosis

8.1 System Version

Explains how to check the system CPU version information.

8.2 Manipulator Model

Guides on how to check the manipulator model information.

8.3 InputOutput Status

Covers how to view and confirm the status of input and output signals.

8.3.2 Universal Output

Explains how to confirm and modify the status of output signals.

8.3.2.3 Modifying the Output Status

Details the procedure for changing the status of universal output signals.

8.3.3 Specific Input

Covers how to view specified input signals in both standard and simple windows.

8.3.4 Specific Output

Explains how to view specified output signals in both standard and simple windows.

8.3.5 RIN Input

Guides on viewing RIN input status via the RIN window.

8.3.6 Signal Number Search

Describes methods for searching signal numbers across various I/O types.

8.3.7 Relay Number Search

Explains how to search for relay numbers for different I/O types.

8.3.8 Modification of the Signal Name

Details how to modify the names of universal input or output signals.

8.4 System Monitoring Time Display

Explains how to check system operation status, such as power ON time.

8.5 Alarm History

Covers how to confirm alarm history across different alarm types.

8.6 IO Message History

Explains how to view and search I/O message history.

8.7 Position Data When Power is Turned ONOFF

Describes how to check manipulator position data before and after power cycles.

8.8 Current Position

Guides on checking the current position and selecting coordinate systems.

8.9 Servo Monitoring

Explains how to monitor servo-related data for each axis.

8.9.1.1 Changing the Monitor Items

Details how to change the monitor items displayed in the Servo Monitor window.

9 Alarm

9.1 Outline of Alarm

Classifies alarms by level and provides reset methods.

9.2 Alarm Display

Explains how alarms are displayed and how to release them.

9.2.2 Special Alarm Display

Describes how sub-data for axes, coordinates, and control groups are displayed for alarms.

9.3 Display of Alarm Details

Explains how to view detailed alarm information including content, cause, and measure.

9.3.3 Transition of Alarm Detail Window

Shows how to navigate between alarm windows and detail windows.

9.4 Alarm Message List

Lists various alarm messages with their causes and remedies.

10 Error

10.1 Error Message

Explains how errors are indicated and how to release them.

10.1.1 System and General Operation

Lists general system and operation errors with their corresponding contents.

10.1.5 Concurrent IO

Lists errors related to concurrent I/O operations.

10.1.6 Maintenance Mode

Lists errors encountered specifically within maintenance mode.

10.2 Particular Error Message

Discusses error messages that appear on the programming pendant due to unauthorized access.

10.2.1.2 Application Transaction Error

Explains errors caused by unauthorized transactions or software failures.

10.2.1.3 Other Errors

Covers various other errors that might trigger a message box.

11 LED Indicator on Each Circuit Board

11.1 6 LED-Spot Indicator on the Main CPU Circuit Board (CPU201 R)

Describes the operation status indicated by the six LED spots on the CPU201R board.

11.2 7-Segment LED Indicator on the Main CPU Circuit Board (CPU201 R)

Explains how the 7-segment LED indicates start-up status and error causes.

11.3 7 SEG-LED Indicator on Machine Safety Board (SF2300)

Details the operation status indicated by LEDs on the SF2300 board.

11.4 7 SEG-LED Indicator on SERVO Control Board (IFM)

Explains the start-up status and error causes indicated by the 7-segment LED on the IFM board.

11.4.1 LED Indicator at Alarm Occurrence in the Main CPU and SERVO Control Board Communication System

Details LED status during alarm occurrences in the communication system.

11.4.2 LED Indicator During the Start-up Process

Explains the LED indicators during the start-up process.

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