Name: York SOLUTION XTI Series
Brand: York
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JOHNSON CONTROLS

106

FORM 102.20-N1

ISSUE DATE: 7/06/2016

SECTION 3 - HANDLING, STORAGE, AND INSTALLATION

AIRFLOW

FIGURE 170 - INSTALLING WELDED BEVEL SEAL FILTER

LD06646a

Visual Control Clamp

(Adjust bolt Head Flush

With Clamp)

Spring

Ductwork

Cell Side

Media Pack

Gasket

Cell Side

Bevel Seal Frame

Bevel

Recessed Sealing

Surface

Bevel Seal Frame

(Perimeter Extrusion)

Table of Contents5
Section 1 - General Information and Safety13
- Introduction13
- Warranty13
- Responsibility for Safety13
Section 2 - Product Description15
- Typical Solution Operation15
- Cleaning16
- Hand Orientation16
- AHU Identification (ID)16
- Direction of Airflow19
- FIGURE 6 - Example of Moisture Eliminator Loose Component ID Label19
- FIGURE 7 - Example of Hood Loose Component ID Label19
- FIGURE 8 - Filter ID Label19
Section 3 - Handling, Storage, and Installation21
- Delivery and Storage21
  - Short Term21
  - Long Term22
- Inspection, Damage, and Shortage22
  - Check Solution XT Doors and Latches23
  - Indoor Ahus23
  - Outdoor Ahus23
  - Shipped Loose Parts23
- Lifting Weights23
- Moving the AHU23
- Rigging23
- FIGURE 9 - Metal Spacers on Solution XT Doors23
- Using Fork Lift in Special Circumstances24
- Come-A-Longs (Power Pulls)24
- Proper Lifting with Shackles24
- FIGURE 10 - Recommended Lifting with Multiple Points24
- FIGURE 11 - Typical Come-A-Longs24
- FIGURE 12 - Proper Lifting with Shackle with Corner Connector Corners24
- Preparing the Site25
  - Clearance for Outdoor Ahus25
  - FIGURE 13 - Proper Lifting with Shackle at Lifting Lug25
  - FIGURE 14 - Proper Lifting with Base Rail25
  - Assembling the Johnson Controls Provided Curb26
  - FIGURE 15 - Minimum Service Clearances26
  - FIGURE 16 - Typical Curb Assembly27
  - Clearance and Mounting for Indoor Ahus28
  - FIGURE 17 - Solution XT no Base Rail - Housekeeping Pad Required to Accomodate Trap Height28
  - FIGURE 18 - no Housekeeping Pad - Solution XT Base Rail Required to Accomodate Trap Height28
  - FIGURE 19 - with Base or Base Rail and Housekeeping Pad28
  - Installing Ceiling Suspended Ahus29
  - FIGURE 20 - Ceiling Suspended AHU on Structural Steel29
- Tools Required to Install AHU30
- Shipped Loose Parts30
  - FIGURE 21 - Tools Needed to Assemble Shipping Splits30
  - FIGURE 22 - Second Tier Tie-Down Fastener Pack (P/N 386-03419-000)30
  - FIGURE 23 - Bottom Raceway Shipping Split Fastener Pack (P/N 386-03418-000)31
  - FIGURE 24 - Base Rail Shipping Split Fastener Pack (P/N 386-03417-000)31
  - FIGURE 25 - Top Raceway Bracket Assembled (P/N 386-04747-000)31
  - FIGURE 26 - Neoprene Gasket - 1/4 In. X 2 In. X 25 Ft (P/N 028-11883-010)31
  - FIGURE 27 - Neoprene Gray Gasket - 1/4 in X 3/4 in X 35 Ft (P/N 028-11873-010) for Door31
  - FIGURE 28 - Phillips Hex Head Screw (P/N 021-32268-011) for Indoor Unit Seam Cap31
  - Pipe Chase, Hoods and Seam Caps31
  - FIGURE 29 - Hex Head Screw for Outdoor Roof Seam Cap, Pipe Chase, and Rain Hood - 1/4 In-14 X 1 in32
  - FIGURE 30 - Butyl Tape - 3/16 in X 3/4 in X 40 Ft (P/N 013E-03327-010)32
  - FIGURE 31 - Polyurethanecaulk (P/N 021-19568-000 - Grey; P/N 013-03317-040 - Champagne) for32
  - FIGURE 32 - Roof Seam Cap (Assembled)32
  - FIGURE 33 - Pipe Chase, Trim Angle, and Cover32
  - Additional Parts33
  - FIGURE 34 - Hood33
  - FIGURE 35 - Damper Shaft Extension Kit (P/N 026-33715-002)33
  - FIGURE 36 - Corner Connector Hole Plug (P/N 021-19568-000) (8)33
  - FIGURE 37 - Touch-Up Spray - 12 Oz. (P/N 013-03322-000)33
  - FIGURE 38 - Shipping Split Corner Gasket - 3.5 X 3. 5 (P/N 028-11883-010)33
  - FIGURE 39 - Spare Fan Belt33
  - FIGURE 40 - Conduit (P/N 025-39024-001) and SJO Cord (P/N 025-35746-001)33
- Installing Outdoor AHU34
  - Single Piece Outdoor AHU34
  - Multi-Piece Outdoor Solution XT AHU34
  - FIGURE 41 - Shipping Split Examples35
  - FIGURE 42 - Shipping Split Examples Using Structural Steel Baserails35
  - Setting up the Sections36
  - FIGURE 43 - Applying Gasket Square, Neoprene Gasket and Caulk to Raceway Split36
  - FIGURE 44 - Typical Come-A-Longs36
  - FIGURE 45 - Electrical Connector (Not Connected)36
  - Pulling the Solution XT Sections Together37
  - FIGURE 46 - Electrical Connectors (Connected)37
  - FIGURE 47 - Remove and Reposition Shipping Split Angle37
  - Figure 48 - Come-A-Long Attached to Asection37
  - FIGURE 49 - Bring Shipping Splits Together37
  - FIGURE 50 - Applying Caulk to Seams38
  - FIGURE 51 - Installing Gaskets38
  - FIGURE 52 - Solution XT Corner Connector Hole Plug (P/N 021-19568-000)38
- Installing Indoor Solution XT AHU39
- FIGURE 53 - Use Gasket (P/N 028-11883-010) at Shipping Split39
- FIGURE 54 - Use Gasket (P/N 028-11873-010) to Door Frame at Shipping Split39
- FIGURE 55 - Assembly of End Channel Shipping Split with a Solution XT Expanded Cabinet40
- Setting up and Pulling Solution XT Sections Together41
- Figure 56 - Come-A-Long Attached to Asection41
- FIGURE 57 - Remove Lifting Lugs in Expanded Cabinet41
- FIGURE 58 - Electrical Connector (Not Connected)41
- FIGURE 59 - Electrical Connectors (Connected)41
- FIGURE 60 - Remove and Reposition Shipping Split Angle42
- FIGURE 61 - Bring Shipping Splits Together42
- Installing a Tiered AHU43
- FIGURE 62 - Fasten Bottom Lifting Lugs43
- FIGURE 63 - Installing Gaskets43
- FIGURE 64 - Solution XT Corner Connector Hole Plug (P/N 021-19568-000)43
- FIGURE 65 - Tiered Solution XT AHU43
- FIGURE 66 - Second Tier Tie-Down Fastener Pack (P/N 386-03419-000)44
- FIGURE 67 - Apply Gaskets to Top Panel on Bottom Tier44
- FIGURE 68 - Guide Brackets Together44
- Assembling the Solution XT End Channel Shipping Split45
- FIGURE 69 - Solution XT Lights Tier Transition Drawing45
- FIGURE 70 - Assembling the End Channel Shipping Split with Energy Recovery Wheel46
- Installing Hood with Moisture Eliminators47
- Outdoor Air Temperature And/Or Humidity Sensors47
- FIGURE 71 - Installing Hood with Optional Moisture Eliminators47
- Installing Damper Actuator48
- FIGURE 72 - Installing the Direct Coupled Actuator48
- Installing Multi-Zone (MZ) Dampers49
- FIGURE 73 - Installing MZ Damper49
- Installing Field Supplied MZ Damper Actuators50
Back Draft Dampers for Dual Fans and Fan Arrays50
FIGURE 74 - Damper Shaft Extension Kit (P/N 026-33715-002)50
FIGURE 75 - Counterbalance Locked into Place for Shipping50
FIGURE 76 - Counterbalance Unlocked for Start-Up50
Filling Inertia Fan Base51
Steam Humidifier51
UVC Emitter Lamps51
- Two Types of Lamps51
- FIGURE 77 - V-Max Grid Lamps51
- FIGURE 78 - Installing V-Mod Lamp51
- FIGURE 79 - Installing V-Max Grid Lamps51
- FIGURE 80 - UV Control Panel Wiring (8 Amps)53
- FIGURE 81 - UV Control Panel Wiring (Greater than 8 Amps)54
Air Measuring Device Connections56
- Air Measuring at the Fan Inlets56
- Air Measuring at Unit Outside Air Inlets56
- FIGURE 82 - High and Low Connections for an in Fan Air Monitoring System56
- FIGURE 83 - High and Low Connections and Associated Tubing for Fan Mounted Air Monitoring System56
- FIGURE 84 - Port Locations for Fan Mounted Air Monitoring System56
Installing the Pipe Chase57
- Tools and Materials57
- Preparing Pipe Chase for Installation57
- Apply Gaskets57
- FIGURE 85 - Install Gasket under Roof Overhang57
- Attach Pipe Chase58
- FIGURE 86 - Apply Gasket to Pipe Chase58
- FIGURE 87 - Install Pipe Chase Base Rail to AHU Base Rail58
- FIGURE 88 - Install Flanges58
- Seal Pipe Chase to Solution XT AHU59
- Install Cover Angles59
- FIGURE 89 - Apply Caulk to Solution XT Base Rail59
- FIGURE 90 - Apply Caulk between Pipe Chase and Solution XT AHU59
- FIGURE 91 - Install Pipe Chase to Solution XT Roof59
- FIGURE 92 - Install Cover Angle59
- Install Base Rail Covers (if Applicable)60
- FIGURE 93 - Position Cover Angle Properly60
- FIGURE 94 - Properly Install Screws60
- FIGURE 95 - Apply Solution XT Base Rail Cover60
Installing External Vent Piping for Outdoor AHUS61
- Condensate Drain Arrangement61
- FIGURE 96 - Gas Furnace Fuel Venting System61
- FIGURE 97 - Gas Furnace Condensate Drain Trap62
- TABLE 2 - TSP and Drain Trap62
Field Penetrations for Piping and Electrical Connections63
- Tools Required63
- Material Required63
- Procedure63
- FIGURE 98 - Penetrations and Grommet Details64
General Electrical Information65
Power Connections65
- Single Point Power65
- FIGURE 99 - Single Point Power Connection65
- Motors for Supply, Return, and Exhaust Fans66
FIGURE 100 - Typical Motor Data/Name Plate66
FIGURE 101 - Another Typical Motor Data/Name Plate66
FIGURE 102 - Access Electrical Box66
Wiring the Energy Recovery Wheel66
FIGURE 103 - Typical Power Wiring of Energy Recovery Wheel67
FIGURE 104 - Gas Burner Component Locations67
FIGURE 105 - Main Power and Control Panel with Cover Open67
Wiring the Gas Heat Device67
Wiring the Electric Heat Device68
- Power Options68
- Disconnect Switch Options68
- FIGURE 106 - Typical Electrical Heat Control Panel Interior Wiring and Components68
- FIGURE 107 - Typical Field and Power Connections68
- Control Options69
- Installing Electrical Heat Option69
- FIGURE 108 - Pressure Probe Direction70
- FIGURE 109 - Air Flow Switch Connections70
- TABLE 3 - Maximum Current71
FIGURE 110 - Layout of Typical Humidifier Panel72
FIGURE 111 - Supply Power Knockouts72
FIGURE 112 - Humidifier Points72
Electric Humidifier72
Humidifier72
FIGURE 113 - Solution XT AHU with Lights Tier Transition Drawing73
FIGURE 114 - Solution XT Pipe Chase Enclosure73
Lights for Solution XT Ahus73
Piping Connections73
Coil Piping74
- Staggered Coils74
- FIGURE 115 - Factory Coil Connections74
- FIGURE 116 - Staggered Coil - Angled Wall74
- FIGURE 117 - Split Coil - Opposite Side Connections74
- Hot and Chilled Water Coils75
- FIGURE 118 - Chilled Water Coil Connections Example - (Not for Construction)75
- FIGURE 119 - Hot Water Piping with 2-Way Valve Example (Not for Construction)76
- FIGURE 120 - Hot Water Piping with Diverting Valve Example (Not for Construction)76
Water Treatment77
- FIGURE 121 - Steam Coil Piping Arrangements78
- Vertical Tube Integral Face and Bypass (VIFB) and Integral Face and Bypass (IFB)79
- Refrigeration83
- DX Coil Circuiting and Staging87
- Hot Gas Bypass (HGBP)87
- Thermostatic Expansion Valves (TXV)87
- FIGURE 136 - Three Compressor Unit88
- FIGURE 137 - Six Compressor Unit88
- Maintaining Adequate Airflow88
- Drains and Traps89
- VAV Systems89
- Duct Connections91
- Air Filters94
- Hepa Filters103
- Visual Control Filter Clamps104
- TABLE 9 - si Metric Conversion107
- Temperature107

Brand	York
Model	SOLUTION XTI Series
Category	Air Handlers
Language	English

York SOLUTION XTI Series User Manual

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York SOLUTION XTI Series Specifications

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