982.5 Installing options ...............................................................................................
982.5.1 Installation of cooling fan for motors (option) ................................................
1022.5.2 Installing an expansion container ...............................................................
1042.5.3 Installation of Foundry Plus Cable guard (option no. 908-1) .............................
1052.5.4 Installation of signal lamp (option) ..............................................................
1062.6 Robot in hot environments ..................................................................................
1062.6.1 Start of robot in hot environments ..............................................................
1072.7 Robot in cold environments .................................................................................
1072.7.1 Start of robot in cold environments .............................................................
1082.8 Electrical connections ........................................................................................
1082.8.1 Robot cabling and connection points ..........................................................
1102.8.2 Customer connection on robot ...................................................................
1122.8.3 Customer connections on upper arm ..........................................................
1153 Maintenance
1153.1 Introduction ......................................................................................................
1163.2 Maintenance schedule and expected component life ...............................................
1163.2.1 Specification of maintenance intervals ........................................................
1173.2.2 Maintenance schedule .............................................................................
1203.2.3 Expected component life .........................................................................
1213.3 Inspection activities ...........................................................................................
1213.3.1 Inspecting oil level, axis-1 gearbox ............................................................
1283.3.2 Inspecting the oil level, axis 2 gearbox ........................................................
1303.3.3 Inspecting the oil level, axis 3 gearbox ........................................................
1323.3.4 Inspecting the oil level, axis 4 gearbox ........................................................
1343.3.5 Inspecting oil level, gearbox axes 5 - 6 ........................................................
1363.3.6 Inspecting the cable harness .....................................................................
1383.3.7 Inspecting information labels .....................................................................
1403.3.8 Inspecting the mechanical stop pin, axis 1 ...................................................
1433.3.9 Inspecting additional mechanical stops .......................................................
1453.3.10 Inspecting dampers .................................................................................
1473.3.11 Inspecting the pressure relief valve ............................................................
1493.3.12 Inspecting Signal lamp (option) ..................................................................
1513.4 Replacement / Changing activities ........................................................................
1513.4.1 Type of lubrication in gearboxes ................................................................
1533.4.2 Changing the oil, axis 1 gearbox on floor mounted robots ...............................
1583.4.3 Changing the oil, axis-1 gearbox on suspended robots ...................................
1643.4.4 Changing the oil, axis-2 gearbox ................................................................
1683.4.5 Changing the oil, axis-3 gearbox ................................................................
1723.4.6 Changing the oil, axis-4 gearbox ................................................................
1763.4.7 Changing oil, axes-5 and -6 gearboxes ........................................................
1803.4.8 Replacing SMB battery .............................................................................
1853.5 Cleaning ..........................................................................................................
1853.5.1 Cleaning the IRB 2600 ..............................................................................
1894 Repair
1894.1 Introduction ......................................................................................................
1904.2 General procedures ...........................................................................................
1904.2.1 Performing a leak-down test ......................................................................
1914.2.2 Mounting instructions for bearings .............................................................
1934.2.3 Mounting instructions for seals ..................................................................
1954.3 Complete robot .................................................................................................
1954.3.1 Removing the complete cable harness ........................................................
2064.3.2 Refitting the complete cable harness ..........................................................
2214.3.3 Replacing the cable harness in the upper arm - IRB 2600ID ............................
2324.3.4 Replacing SMB unit .................................................................................
2374.3.5 Replacing the brake release unit ................................................................
2414.3.6 Replacing the base ..................................................................................
6 Product manual - IRB 2600
3HAC035504-001 Revision: G
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