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ABB PST Series User Manual

ABB PST Series
178 pages
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Table of Contents

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ABB PST Series Specifications

General IconGeneral
BrandABB
ModelPST Series
CategoryController
LanguageEnglish

Summary

2 Safety

General Safety Instructions

Instructions for safe installation and manual accessibility.

3 Safety signs

Explains caution, warning, and information symbols used in the manual.

Chapter 1 Introduction

1:1 About the complete set of documentation for a softstarter

Lists available documentation for the softstarter.

1:2 About the installation and commissioning manual

Describes the content and purpose of this manual.

1:2.1 Intended audience

Identifies the target personnel for this manual.

1:2.2 Chapters included

Lists the content of each chapter in the manual.

1:2.3 Revision notes

Provides information on document revisions and updates.

1:2.4 Acronyms and abbreviations

Defines common acronyms and abbreviations used in the manual.

Chapter 2 Quickstart

2:1 Connection

Instructions for connecting the softstarter to the system.

2:2 Configuration

Steps for configuring the softstarter for operation.

2:3 Start of the motor

Procedure for starting the motor using the softstarter.

Chapter 3 Description

3:1 Overview

General description of the PST softstarter and its capabilities.

3:2 Functions

Details on integrated protection, warning, and fault functions.

3:3 Markings and connections

Identifies terminal markings, connections, and product labels.

3:4 Type designation

Explains the coding system for softstarter model identification.

3:6 Environmental influence

Details on operating conditions, altitude, and pollution degree.

3:7 Specifications

Lists technical specifications like degree of protection and EMC.

3:8 Technical data

Provides detailed technical data for the softstarter.

3:8.2 Softstarter types

Presents electrical and performance data for different softstarter models.

3:8.4 Dimensions

Provides dimensional drawings for PST30...72 softstarters.

Chapter 4 Mounting

4:1 Receiving, unpacking and checking

Procedure for inspecting the softstarter upon receipt.

4:1.1 Intermediate storage

Guidelines for storing the softstarter before installation.

4:2 Mounting

General mounting instructions for the softstarter.

4:2.1 Handling when mounting

Advice on safely handling and mounting the softstarter.

4:2.2 Requirements

Specifies requirements for mounting, including environmental factors.

4:2.3 Minimum distance to wall/front

Defines required clearances for proper cooling and installation.

4:2.4 Minimum enclosure sizes

Recommends minimum enclosure dimensions and fan capacities.

Chapter 5 Connection

5:1 General

Introduction to electrical connections and communication devices.

5:2 Electrical connection

Details on connecting the main circuit and softstarter terminals.

5:2.1 Main circuit

Explains how to connect the softstarter in Line and Inside Delta configurations.

5:2.1.1 External By-Pass contactor

Instructions for connecting an external by-pass contactor.

5:2.2 Supply voltage and control circuit

Details on connecting supply voltage and control circuits.

5:2.2.3 Start and Stop, terminals 4, 5, 8, 9, 10, 11

Wiring for start/stop circuits using internal control voltage.

5:2.2.4 Programmable inputs, terminals 6 and 7

How to connect and configure programmable inputs In0 and In1.

5:2.2.8 PTC input

Connecting the PTC input for motor protection.

5:3 Connection of communication devices (optional)

Connecting optional communication devices like fieldbus.

Chapter 6 Human-Machine Interface (HMI)

6:1 Overview

Introduction to the HMI functions and capabilities.

6:1.2 Design

Details the components of the HMI: LEDs, LCD, and keys.

6:1.3 Password

Information on setting and managing the keypad password.

6:1.4 Locking/unlocking the keypad

Instructions on how to lock and unlock the keypad.

6:2 Menu tree

Visual representation of the HMI menu structure.

6:2.2 Top level

Describes information and navigation at the top level menu.

6:2.3 Settings menu

Details the types of settings available in the settings menu.

6:2.4 Local Control menu

How to use the local control menu for start/stop and jog functions.

6:2.4.1 Start/Stop the motor

Procedure for starting and stopping the motor via the keypad.

Chapter 7 Settings and configuration

7:1 Settings

Overview of how settings can be configured via keypad or fieldbus.

7:1.1 Overview of all accessible settings (different menus)

Table showing which settings are available in different menus.

7:2.1 Top level

Describes information and navigation at the top level menu.

7:2.2 Application Setting

Guides through setting predefined parameters for specific applications.

7:2.3 Basic Settings

Covers common start/stop parameters for basic setup.

7:2.4 Functional Settings

Advanced settings grouped by function, e.g., protection, warnings.

7:2.4.2 Protections

Configuration of various motor protection functions.

7:2.4.3 Warnings

Configuration of warning functions for current and overload conditions.

7:2.4.4 Faults

Configuration of fault types and their operational responses.

7:2.4.5 Inputs

Setting functions for programmable inputs In0 and In1.

7:2.4.6 Outputs

Configuring programmable output relays K4, K5, and K6.

7:2.4.7 Fieldbus

Configuration of fieldbus communication, type, and address.

7:2.4.8 Sequence start

Setting up sequential motor starts with different parameter sets.

Chapter 8 Fieldbus communication (option)

8:1 Overview

Introduction to fieldbus communication interface and protocols.

8:1.1 Required accessories

Lists accessories needed for connecting to a fieldbus system.

8:1.2 AS-I

Details on the AS-I protocol and its setup parameters.

8:1.3 DeviceNet

Details on the DeviceNet protocol and its setup parameters.

8:1.3.3 Diagnostic inputs

Explains diagnostic messages, error codes, and parameter numbers.

8:1.3.6 Input address map

Map showing input data allocation in bytes and words.

8:1.3.7 Output address map

Map showing output data allocation in bytes and words.

8:1.3.8 Parameters

Comprehensive list of parameters, their types, ranges, and units.

Chapter 9 Maintenance

9:1 Regular maintenance

Routine checks for ensuring proper operation and longevity.

Chapter 10 Functions

10:1 Setting Current

Setting the rated motor current for the softstarter.

10:2 Start Ramp

Configuring the ramp time for motor start.

10:3 Stop Ramp

Configuring the ramp time for motor stop.

10:7 Current limit

Limiting the starting current to protect the motor.

10:13 Motor overload protection

Configuring motor overload protection modes.

10:17 Overload protection, type of operation

Defining actions for overload protection (stop, reset).

10:21 Locked rotor protection, type of operation

Defining actions for locked rotor protection (stop, reset).

10:25 Underload protection, type of operation

Defining actions for underload protection (stop, reset).

10:28 Phase imbalance protection, type of operation

Defining actions for phase imbalance protection (stop, reset).

10:31 Phase reversal protection

Activating and configuring phase reversal protection.

10:33 PTC protection

Activating and configuring PTC protection.

10:36 By-Pass fault, type of operation

Defining actions for by-pass fault monitoring.

10:49 Programmable inputs, In0 and In1

Configuration of programmable inputs In0 and In1.

10:50 Programmable outputs, Relay K4, K5 and K6

Configuration of programmable output relays K4, K5, and K6.

10:52 Fieldbus control

Activating and controlling the softstarter via fieldbus.

10:55 Sequence start, number of sequences

Setting up sequential motor starts with different parameter sets.

10:68 Language

Selecting the display language for the LCD.

Chapter 11 Trouble shooting

11:1 General

Introduction to troubleshooting guide for softstarter issues.

11:2 General problems and faults

Lists common problems, causes, and solutions for softstarter operation.

11:3 Start up faults

Troubleshooting guide for faults occurring during softstarter startup.

11:4 Fault indication

Details on how faults are indicated and their troubleshooting steps.

11:5 Protection indication

How protections are indicated and troubleshooting steps for each.

Chapter 12 Diagrams

12:1 Circuit diagram PST30..PST300

Electrical circuit diagram for PST30 to PST300 models.

12:2 Circuit diagram PSTB370...PSTB1050

Electrical circuit diagram for PSTB370 to PSTB1050 models.

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