96
REPLACEMENT OF MAIN COMPONENTS
14. Connect the 3 oil hoses to the engine.
15. Check that all the hoses are securely fixed.
16. Remove all the hose clippers clamping the hoses.
17. Refill the engine coolant.
1) Open the radiator cap, and fill the radiator with the
engine coolant to the full capacity.
2) Check the engine coolant level in the reserve tank,
and refill the engine coolant until the engine coolant
reaches the reference line.
18. Refill the engine oil.
1) Check that all oil hoses are connected.
2) Supply the specified amount of fresh engine oil
through the oil filler port of the sub oil reservoir.
19. Double-check the amount of engine coolant and engine oil.
1) Run the engine coolant pump using check mode "engine coolant refill mode (code No. OA)" of the board main-
tenance functions.
2) Check the engine coolant level in the radiator. If the level is low, refill the engine coolant until the engine coolant
level reaches the full level.
3) Repeat items 1) and 2) until the engine coolant level in the radiator does not lower any more, and close the cap.
4) Check the engine coolant level in the reserve tank, and refill the engine coolant until the engine coolant reach-
es the reference line.
5) Run the engine and check that the engine runs without problems such as leakage of oil or engine coolant.
6) Check the fuel system parts and connecting points for fuel gas leakage with gas leak detector liquid.
7) Run the engine 10 ~ 20 minutes and measure the belt tension again. If the belt tension is out of standard range,
repeat adjust.
8) Stop the engine and measure the level of the oil in the sub oil reservoir with a engine oil level gauge at least
5 minutes after stopping the engine.
Oil hoses
Sub oil reservoir
Radiator cap
Engine coolant
concentration (volumetric
concentration)
50 ~ 60 vol%
(engine coolant: 0.55,
water: 0.45).
Reference line
Oil filler port
Oil level gauge
Specified amount 8.45 gal (32 L)
Specified amount A level -3/8 ~ 0 inch (-10 ~ 0 mm)
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