Name: Allen-Bradley PowerFlex AFE
Brand: Allen-Bradley
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Rockwell Automation Publication 20Y-TG001C-EN-P - April 2017 115

Connector Descriptions Appendix C

Figure 35 - Fiber-optic Cable Routing

H11H12H13 H8H9H10

X9X15

X3X4X5

H4H5H6 H1H2H3

X11

Seven

Fiber-optic

Cables

Six

Fiber-optic

Cables

Fiber-optic

Adapter Board

ASIC Board

Gate Driver Board

For ASIC board part number information, see

Table 15 on page 121

For gate driver board part number information, see

Table on page 119

Default Chapter3
- Table of Contents3
- Intended Audience7
Preface7
- Summary of Changes7
- What Is in this Manual7
- What Is Not in this Manual7
- Additional Resources8
- Additional Support Available on the Internet8
- Spare Parts8
- General Precautions for Class 1 Light-Emitting Diode Product9
Chapter 1 Troubleshooting and Error Codes Create Fault Reports12
Create Fault Reports12
- Powerflex Active Front End Faults12
- Common Symptoms and Corrective Actions17
Chapter 219
- Main Component Sections19
- Main Component Locations20
- Main Bus Bar/Cable Locations21
- AFE in IP21 Rittal Enclosure22
- AFE in IP00 Open Chassis Configuration25
AFE in IP20 2500 MCC Style Enclosure19
Chapter 3 Perform a Visual Inspections28
- Inspect the Cooling Tunnel28
- Component Test Procedures View the Status Indicators28
- Inspect the Power Structure29
View the Status Indicators28
- Perform Forward and Reverse Biased Diode Tests for Power Structure29
- Check Fiber-Optic Connections31
- Perform Gate Driver Board Resistance Measurements33
- Check the AFE Power Structure Fan Inverter Fuses34
Chapter 436
- Torque Specifications36
- Understand Torque Figures in Assembly Diagrams36
- Remove Power from the AFE37
- Control Frame Access Procedures38
- Power Structure Access Procedures44
AC Line Switchgear Component Section63
- AFE in IP20 2500 MCC Style Enclosure64
- AFE in IP21 Rittal Enclosure64
Chapter 564
Precharge Component Section65
Chapter 6 Precharge Functions66
- Replace the Precharge Fuse66
- Supply (T10)67
  - For AFE in IP20 2500 MCC Style Enclosure67
  - For AFE in IP21 Rittal Enclosure68
- Test the Control Transformer (T4) and 24V DC Power67
- Replace the Precharge Bridge70
- Terminals70
- Test the Precharge Bridge by Using the Power Structure70
- Replace the Precharge Resistor Assembly71
- Test the Precharge Resistor71
Chapter 774
- Install the LCL Filter Protective Barrier74
Remove the LCL Filter Protective Barrier74
- Replace the LCL Filter DC Fan Fuses74
- Remove the LCL Filter Fan DC Power Supply75
- Install the LCL Filter Fan DC Power Supply77
- Remove the LCL Filter78
  - From the IP20 2500 MCC Style Enclosure79
  - From the IP21 Rittal Enclosure80
- Replace the LCL Filter Fan78
- Install the LCL Filter in the Enclosure81
Overview83
Chapter 8 Fuse Replacement Guidelines84
Chapter 9 Technical Support87
- Before You Apply Power to the AFE88
Appendix A89
- Service Tools89
Software Tools89
Appendix B Frame 10 Circuit Board Connections91
- Frame 10 Power Module Circuitry92
- Frame 10 Power Structure Main Fan Connections93
- Control Wiring Diagram for Frame 10 in IP20 250094
- MCC Style Enclosure94
- MCC Style Enclosure96
- Control Wiring Diagram for Frame 10 in IP21 Rittal Enclosure103
- System Schematics for Frame 10 AFE in IP21 Rittal Enclosure104
Circuit Board Connections113
Appendix C Hardware Connections116
- AFE Power Structure Assembly118
Appendix D122
- LCL Filter Assembly (Used in IP20 and IP21 Enclosures)122
- Precharge Assembly124
- AC Line Switchgear126

Brand	Allen-Bradley
Model	PowerFlex AFE
Category	Controller
Language	English

Allen-Bradley PowerFlex AFE User Manual

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