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Amazone KX Series User Manual
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General Safety Instructions
22
KE/KX/KG (RIGID) BAH0089-7 02.2020
MD 113
Study and observe the in
structions fo
r cleaning,
servicing and maintaining in the appropriate
chapter of the operating manual.
MD 119
This symbol indicates the maximum dri
ve speed
(1000 rpm) and direction
o
f rotation of the drive
shaft on the implement side.
MD 199
The maximum operating pr
essure of the hydrau-
lic system is 210 bar.
21
23
Table of Contents
Default Chapter
5
Table of Contents
5
1 User Information
10
Purpose of the Document
10
Location Information in the Operating Manual
10
Presentations Used
10
2 General Safety Instructions
11
Obligations and Liability
11
Presentation of Safety Symbols
13
Organisational Measures
14
Safety and Protection Equipment
14
Informal Safety Measures
14
User Training
15
Safety Measures in Normal Operation
16
Danger from Residual Energy
16
Maintenance and Repair Work, Fault Elimination
16
Design Changes
17
Spare and Wear Parts and Aids
17
Cleaning and Disposal
17
Workstation of the Operator
17
Warning Symbols and Other Markings on the Machine
18
Positions of Warning Symbols and Other Labels
23
Dangers in Case of Non-Observance of the Safety Instructions
24
Safety-Conscious Working
24
Safety Information for Users
24
General Safety Instructions and Accident Prevention Instructions
25
Mounted Implements
28
Hydraulic System
29
Electrical System
30
PTO Shaft Operation
30
Cleaning, Maintenance and Repair
32
3 Loading and Unloading
33
4 Product Description
34
Overview of Assembly Groups
34
Safety and Protection Equipment
35
Overview - Supply Lines between the Tractor and the Implement
36
Transportation Equipment
37
Proper Use
38
Danger Areas and Danger Points
39
Rating Plate and CE Mark
40
Noise Production Data
40
Technical Data
41
KE Special / Super Rotary Harrow
41
Rotary Cultivator KX
43
Rotary Cultivator KG Special / Super
44
Rollers
47
Necessary Tractor Equipment
48
Gearbox - Oils and Filling Capacities
49
Spur Gear Trough - Oils and Filling Quantities
49
Hydraulic Oil for the Implement Supply
50
5 Structure and Function
51
Threaded Cartridge
53
Mounting Category
53
KE Special / Super Rotary Harrow
53
KX / KG Special / Super Rotary Cultivator
54
Adapter Frame Cat. 4 (Optional)
54
Three-Point Hitch Extension (Option)
55
Three-Point Hitch Extension for KE Rotary Harrows
55
Three-Point Extension Cat. 2 for KX/KG Rotary Cultivators
56
Three-Point Extension Cat. 3 for KX/KG Rotary Cultivators
57
Wheel Mark Eradicator (Optional)
58
Rollers
59
Cage Roller SW
60
Tooth Packer Roller PW
61
Wedge Ring Roller KW
61
KWM Wedge Ring Roller with Matrix Tyre Profile
62
TRW Trapeze Ring Roller
62
Drive
63
Gearbox / Tractor PTO Shaft Speed / Tine Speed
64
WHG/KE Special / Super Gearbox
65
Gearbox WHG/KX
66
WHG/KG Special / Super Gearbox
67
Oil Cooler (Optional)
67
Universal Joint Shafts
68
Electronic Drive Monitoring (Optional, KG Super Only)
70
Tool Tines
72
Tool Tine Minimum Length
74
Stone Release
74
Working Depth of the Soil Tillage Implement
75
Mechanical Adjustment
75
Hydraulic Adjustment (Optional)
75
Side Panel
76
Side Panel, Swivelling
76
Side Plate, with Sliding and Swivelling Bearing
76
Side Panel, Spring-Mounted
77
Soil Guiding Angle Bracket (Optional)
77
Levelling Board (Optional)
78
Operating Tool
78
Combination Possibilities with Other AMAZONE Implements
79
Lifting Frame
79
Quicklink
80
Working with an AMAZONE Mounted Seed Drill
81
Coupling Parts (Optional)
81
Lifting Frame (Optional)
81
Lift Height Limiter (Optional)
83
Side Stabiliser for Lifting Frame 2.2 (Optional)
83
Shaft-Mounted Gearbox (Optional)
84
Track Markers (Optional)
85
Greendrill 200-E / 200-H Catch Crop Seeding Unit (Optional)
86
6 Initial Operation
87
Checking the Suitability of the Tractor
88
Calculating the Actual Values for the Total Tractor Weight, Tractor Axle Loads and Load Capacities, as Well as the Minimum Ballast
89
Data Required for the Calculation (Attached Implement)
90
Calculation of the Required Minimum Ballasting at the Front G
91
Min of the Tractor to Ensure
91
Calculation of the Actual Front Axle Load of the Tractor T
91
Calculation of the Actual Total Weight of the Combined Tractor and Implement
91
Tat
91
Calculation of the Actual Rear Axle Load of the Tractor T
91
Tractor Tyre Load Capacity
91
H Tat
91
Table
92
Securing the Tractor/Implement against Unintentional Start-Up and Rolling
93
Attachment of the Wheel Mark Eradicators
94
Adjusting the Length of the Universal Joint Shaft to the Tractor (Specialist Workshop)
94
Fitting the Coupling Parts (Specialist Workshop)
96
Attaching the Lifting Frame (Specialised Workshop)
97
Attaching Lifting Frame 2.2 (Specialist Workshop)
98
Installing Lifting Frame 3.2 (Specialist Workshop)
99
Fitting the Lift Height Limiter (Specialist Workshop)
100
7 Coupling and Uncoupling the Implement
101
Coupling the Implement
103
Uncoupling the Implement
105
Coupling the Mounted Seed Drill
106
Attaching the Seed Drill with the Coupling Parts
106
Attaching the Seed Drill to the Lifting Frame
108
Greendrill Supply Line
110
Hydraulic Hose Lines
110
Coupling the Hydraulic Hose Lines
111
On Lifting Frame
112
On Soil Tillage Implement
112
Uncoupling the Hydraulic Hose Lines
112
8 Settings
113
Adjusting the Working Depth
114
Mechanical Adjustment
114
Hydraulic Adjustment (Optional)
115
Adjusting the Side Panel
116
Side Plate KE Super / KX / KG
116
Vertical Adjustment
116
Adjusting the Spring Tension
116
Side Plate KE Special
117
Vertical Adjustment
117
Adjusting the Spring Tension
117
Adjusting the Soil Guiding Angle Bracket (Optional)
117
Adjusting the Wheel Mark Eradicator (Optional)
118
Exceeding the Maximum Working Depth
120
Adjusting the Roller Scraper
121
Wedge Ring Roller KW / KWM
122
Tooth Packer Roller PW
122
TRW Trapeze Ring Roller
122
Adjusting the Levelling Board
123
Setting with Decentralised Levelling Board Adjustment
124
Transport Locking Mechanism for Lifting Frame (All Types)
125
Locking the Lifting Frame
125
Unlocking the Lifting Frame
125
Adjusting the Lift Height Limiter
126
Deactivating the Lift Height Limiter
126
Adjusting the Track Marker
127
9 Transportation
128
Moving the Implement in the Transport Position
130
Transporting with a Transport Vehicle
130
10 Use of the Implement
131
Filling the Hopper (Optional)
133
On the Field
134
Work Commencement
134
Moving the Wheel Mark Eradicator into Working Position
134
Moving the Track Marker into Working Position
134
Moving the Sliding Side Plate into Working Position
136
During Operation
137
Turning at End of the Field
137
After Use
138
Moving the Wheel Mark Eradicator into Transport Position
138
Moving the Track Marker to Transport Position
139
Moving the Sliding Side Plate into Transport Position
140
11 Faults
141
Initial Use of the Tooth Packer Roller
141
Tool Tines Stopping When Work Is in Progress
141
Hall Sensor on the Gearbox
142
Shearing of the Track Marker Safety
142
12 Cleaning, Maintenance and Repair
143
Safety
143
Cleaning the Machine
144
Adjustment Work
145
Repositioning the Bevel Wheels on the WHG/KE Special / Super (Specialised Workshop)
145
Repositioning / Replacing the Gear Wheels on the WHG/KX / WHG/KG Special / Super (Specialised Workshop)
146
12.3.2.1 Repositioning/Replacing the Gear Wheels on the WHG/KX
146
Repositioning / Replacing the Gear Wheels on the WHG/KG Special / Super (Specialised Workshop)
147
Replacing the Tool Tines (Specialist Workshop)
148
Checking the Wheel Mark Eradicators
149
Changing the Coulters (Specialist Workshop)
149
Replacing the Tension Springs of the Overload Safety Device (Workshop Work)
150
Lubrication Specifications
150
Lubricants
151
Greasing Points - Overview
152
Maintenance Schedule - Overview
154
WHG/KE Special / Super Gearbox
156
Venting
156
Check the Oil Level
156
Changing Transmission Fluid (Specialist Workshop)
156
Gearbox WHG/KX
157
Venting
157
Check the Oil Level
157
Changing Transmission Fluid (Specialist Workshop)
157
WHG/KG Special / Super Gearbox
158
Venting
158
Check the Oil Level
158
Changing Transmission Fluid (Specialist Workshop)
158
Spur Gear Trough
159
12.10.1 Venting
159
Checking the Oil Level (Only KG and KX Rotary Cultivator)
159
Checking the Oil Level (Only KE Rotary Harrow)
159
Changing the Oil Filter in the Cooling Kit (Specialist Workshop)
160
Checking the Wheel Mark Eradicators
160
Changing the Coulters (Workshop Work)
161
Replacing the Tension Springs of the Overload Safety Device (Workshop Work)
162
Checking the Upper and Lower Link Pins
162
Checking/Cleaning/Lubricating the Ratchet Clutch (Specialist Workshop)
162
Hydraulic System
163
12.15.1 Identification of Hydraulic Hose Lines
164
12.15.2 Maintenance Intervals
164
12.15.3 Inspection Criteria for Hydraulic Hose Lines
165
12.15.4 Installing and Removing Hydraulic Hose Lines
166
Hydraulic Diagram
167
Bolt Tightening Torques
169
13 Notes
172
4
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Amazone KX Series Specifications
General
Brand
Amazone
Model
KX Series
Category
Farm Equipment
Language
English
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