Ametek Sorensen XFR 1200 Watt Series - Calibration and Troubleshooting

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Calibration and

Troubleshooting

Chapter 5 details remote analog programming operation

and remote monitoring of output voltage and current. It

also provides troubleshooting information.

TM-F1OP-C1XN-01.book Page 1 Thursday, October 25, 2007 9:04 PM

Main Page

Important Safety Instructions7
Table of Contents11
Introduction19
Description20
Table 1-1 Available Voltage and Current Ranges20
Features and Options21
Front Panel Controls21
Figure 1-1 Power Supply Front Panel22
Rear Panel Connectors and Switch23
Figure 1-2 Power Supply Rear Panel23
Rear Panel SW1 Switch25
Figure 1-3 Programming and Monitoring SW1 Switch25
Resetting the Switches26
Table 1-2 Rear Panel SW1 Switch Assignments26
Rear Panel J2 Connector27
Figure 1-4 Programming and Monitoring J2 Connector27
Table 1-3 Rear Panel J2 Connector Terminals and Functions28
Making J2 Connections29
Wiring29
Installation31
Introduction32
Basic Setup Procedure32
Table 2-1 Basic Setup Procedure32
Inspection, Cleaning, and Packaging33
Initial Inspection33
Periodic Cleaning33
Packaging for Shipping or Storage33
Figure 2-1 Shipping or Storage Carton Label34
Location, Mounting, and Ventilation35
Rack Mounting35
Ventilation35
AC Input Power Connection36
AC Input Connector and Voltage Selection36
Auto Range Select36
AC Fail LED37
AC Input Cord37
Table 2-2 Operational AC Input Voltage Ranges and Frequency37
Table 2-3 AC Wire Specification37
AC Input Wire Connection38
Figure 2-2 AC Input Cover and Strain Relief39
Functional Tests40
Equipment Required40
Power-On Check40
Voltage Mode Operation Check41
Current Mode Operation Check41
Front Panel Function Checks42
Load Connection43
Load Wiring43
Insulation Rating43
Current Carrying Capacity43
Load Wiring Length for Operation with Sense Lines44
Figure 2-3 Maximum Load Wire Length for 1 V Line Drop44
Table 2-4 Current Carrying Capacity for Load Wiring44
Noise and Impedance Effects45
Making Load Connections45
6 V to 40 V Models46
Figure 2-4 Bus Bar Shield46
Figure 2-5 Typical Load Connection Hardware47
60 V to 600 V Models48
Inductive Loads49
Figure 2-6 Output Voltage Connector with Shield49
Connecting Single Loads50
Figure 2-7 Single Load with Local Sensing (Default)50
Figure 2-8 Single Load with Remote Sensing50
Connecting Multiple Loads51
Parallel Power Distribution51
Radial Power Distribution Method51
Figure 2-9 Multiple Loads with Local Sensing52
Figure 2-10 Multiple Loads with Remote Sensing52
Local and Remote Sensing53
Sense Wiring53
Local Sensing54
Figure 2-11 J10 Sense Connector54
Table 2-5 Rear Panel J10 Sense Connector Terminals and Functions54
Using Remote Sensing55
Figure 2-12 Connecting Remote Sense Lines56
Local Operation59
Introduction60
Standard Operation61
Operating Modes and Automatic Crossover61
Figure 3-1 Operating Modes61
Constant Voltage Mode Operation62
Constant Current Mode Operation62
Automatic Mode Crossover62
Shipped Configuration63
Table 3-1 Shipped Configuration (Local Control Mode)63
Setting Output Voltage and Current Limit64
Using over Voltage Protection (OVP)65
Front Panel OVP Operation65
Resetting the OVP Circuit66
Using the Shutdown Function67
STANDBY Switch67
Controlling the Shutdown Function Via the J2 Connector67
Table 3-2 Switch Settings for Shutdown Circuit Logic68
Using Multiple Supplies69
Configuring Multiple Supplies for Series Operation70
Figure 3-2 Series Operation of Multiple Supplies70
Configuring Multiple Supplies for Parallel Operation71
Sensing for Parallel Operation71
Figure 3-3 Parallel Operation of Multiple Supplies71
Configuring Multiple Supplies for Split Supply Operation72
Figure 3-4 Split Supply Operation of Multiple Supplies72
Figure 3-5 Split Supply Operation of Multiple Supplies73
Over Temperature Protection (OTP)74
Table 3-3 Switch Settings for over Temperature Recovery Options74
Remote Operation75
Introduction76
Remote Analog Programming of Output Voltage and Current Limit77
Remote Programming Options77
Remote Analog Programming Procedure77
Table 4-1 Remote Programming Options77
Figure 4-1 Connecting Programming Sources to J2 Connector79
Table 4-2 Power Supply Settings for Different Programming Sources80
Remote Monitoring of Output Voltage and Current81
Readback Signals81
Table 4-3 Settings for Remote Monitoring of Readback Signals81
Calibration and Troubleshooting83
Introduction84
Calibration Setup84
Service Environment and Precautions84
Equipment Required84
Accessing Calibration Potentiometer85
Removing Option Card85
Figure 5-1 Programming and Monitoring Calibration Locations86
Calibrating for Programming Accuracy87
Voltage Programming Circuit Calibration87
Current Limit Programming Circuit Calibration88
Calibrating for Readback Accuracy88
Output Voltage Monitor Circuit Calibration89
Output Current Monitor Circuit Calibration90
User Diagnostics91
Emergency Shutdown91
Unusual or Erratic Operation91
Troubleshooting for Operators92
Table 5-1 User Diagnostics92
Electrical Specifications96
Table A-1 Electrical Specifications for 6 V to 35 V Models96
Table A-2 Electrical Specifications for 40 V to 600 V Models98
Additional Specifications100
Input Conditions100
Figure A-1 Typical Input Current Characteristics, 85-130 Vac Range101
Figure A-2 Typical Input Current Characteristics, 190-264 Vac Range101
Additional Features102
Remote Programming and Monitoring103
Environmental Specification104
Figure A-3 Current Derating for Rack Mounted 6 V Models104
Mechanical Specifications105
Figure A-4 Dimensional Drawings106

Ametek Sorensen XFR 1200 Watt Series - Calibration and Troubleshooting

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