Atlas Copco Dynapac F3030C

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F50 1

F50 Maintenance – engine assembly

Maintenance

–

engine assembly

In addition to these maintenance instructions, the maintenance instructions issued

by the engine manufacturer must be adhered to under all circumstances. All

maintenance work and service interval itemized here are binding in nature.

Main Page

Table of Contents3
Preface13
General Safety Instructions14
Laws, Guidelines, Accident Prevention Regulations14
Warnings15
Prohibitive Symbols17
Protective Equipment18
Environment Protection19
Fire Prevention19
Additional Information20
Guarantee Conditions21
Residual Risks22
Sensibly Predictable Incorrect Usage23
A Correct Use and Application25
B Vehicle Description27
Application27
Description of Assemblies and Functions28
Vehicle30
Construction30
Danger Zones34
Safety Devices35
Technical Data, Standard Configuration37
Dimensions (All Dimensions in MM)37
Allowed Angle of Rise and Slope38
Permissible Approach Angle38
Weights F3030C (All Weights in T)39
Performance Data F3030C39
Travel Drive/Traction Unit40
Engine F3030C40
Hydraulic System40
Material Compartment (Hopper)40
Material Transfer41
Material Distribution F3030C41
Screed Lifting Device41
Electrical System42
Permissible Temperature Ranges42
Location of Instruction Labels and Identification Plates43
Identification Label for the Paver Finisher45
Standards46
Continuous Sound Pressuref3030C, Cummins QSB 6.7-C19046
Operating Conditions During Measurement46
Measuring Point Configuration46
C11 Transportation47
Satety Regulations for Transportation47
Transportation on Low-Bed Trailers48
Preparations48
Driving Onto the Low-Bed Trailer50
Secure the Paver Finisher to the Low-Bed Trailer50
After Transportation51
Protective Roof52
Simple Roof52
Fibre Glass Roof53
Transportation54
Preparations54
Driving Mode56
Loading by Crane57
Towing59
Safely Parking the Vehicle61
D11 Operation63
Safety Regulations63
Controls64
Operating Panel64
Special Functions89
Reversible Conveyor89
Remote Control90
Remote Control, Left Side90
Remote Control, Right Side94
D21 Operation99
Display Terminal Description99
Welcome Interface99
Main Interface100
Calibration Interface102
Electrical System Input Parameter Monitoring103
Propulsion System Output Parameters and Faults Monitoring Page105
Electrical System Faults Monitoring Page106
Engine Parameters107
Engine Fault Display Page109
Display Terminal Display Setting Page110
Display Terminal Brightness Setting Page111
Display Terminal Contrast Setting Page112
Drive Engine Error Codes Correlation Table113
D30 Operation119
Operating Elements on the Paver Finisher119
Control Elements on the Operator's Control Station119
Protective Roof119
Simple Roof119
Fibre Glass Roof120
Control Platform, Moveable121
Driver's Seat, Type124
Fuse Box125
Batteries126
Main Battery Switch126
Hopper Transport Safeguard127
Screed Lock, Mechanical (O)128
Screed Lock, Hydraulic (O)129
Paving Thickness Indicator130
Auger Lighting (O)130
Auger Height Adjustment Ratchet131
Auger Height Indicators131
Sensor Rod/Sensor Rod Extension132
Conveyor Limit Switches - Conventional Version134
Ultrasonic Auger Limit Switches (Left and Right)-PLC Version135
Pressure Control Valve for Screed Charging/Relieving136
Pressure Control Valve for Paving Stop with Relieving136
Manometer for Screed Charging/Relieving136
Central Lubrication System (O)137
Screed Eccentric Adjustment139
Offsetting the Screed139
First-Aid Kit142
Fire Extinguisher (O)142
Operation142
Preparing for Operation143
Required Devices and Aids143
Before Starting Work (in the Morning or When Starting Paving)144
Check List for the Vehicle Operator145
Starting the Paver Finisher149
Before Starting the Paver Finisher149
Normal" Starting149
External Starting (Starting Aid)151
After Starting153
Observe Indicator Lamps155
Battery Charge Indicator (1)155
Engine Error Indicator (2)155
Engine Inspection Indicator (3)155
Engine Waiting-To-Start Indicator (4)155
Preparation for Transportation157
Driving and Stopping the Paver Finisher159
Preparation for Paving160
Separator Fluid160
Screed Heater System160
Direction Marks160
Loading/Conveying Material163
Starting for Paving165
Checks During Paving166
Paver Function166
Quality of the Layer166
Paving with "Screed Control at Paving Stop" and "Screed Charging / Relieving167
General167
Screed Charging/Relieving169
Screed Control with Paver Finisher Stop/In Paving Operation169
Adjusting the Pressure169
Setting Pressure for Screed Control with Paving Stop + Relieving170
Interrupting/Terminating Operation173
During Breaks (E.g. the Material Supply Truck Is Late)173
During Longer Breaks (E.g. Lunch Break)173
When Work Is Finished175
Malfunctions176
Problems During Paving176
Malfunctions on the Paver Finisher or Screed178
Tips Regarding Material Laying180
Layer Thickness180
Joining Layers182
Joining a Fresh Layer182
Laying Asphalt over Manholes182
E 11 Set-Up and Modification185
Special Notes on Safety185
Distribution Auger186
Height Adjustment186
Grain Sizes up to 16Mm186
Grain Sizes > 16 MM186
Mechanical Adjustment with Ratchet187
Hydraulic Adjustment187
Height Adjustment for Large Working Widths / with Brace188
Auger Extension189
Mounting the Auger Shaft Extension and Chute Plate190
Auger Extension Chart192
Working Width 2520Mm193
Working Width 3094Mm194
Working Width 3734Mm195
Working Width 4983Mm196
Working Width 5557Mm197
Working Width 6197Mm198
Working Width 7446Mm199
Working Width 8020Mm200
Working Width 8660Mm201
Mounting the Auger Brace(Pull Rod)202
Aligning the Auger204
Offsetting the Screed205
Levelling206
Slope Controller206
Mounting the Sensor Arm207
Mounting the Grade Control System207
Setting up the Sensor Arm208
Big Ski 9 M, Big Ski 13 M209
Mounting the Big Ski Bracket on the Crossbeam211
Mounting the Swivel Arms212
Mounting the Centre Element213
Extending the Big Ski214
Mounting the Sensor Bracket215
Mounting and Aligning the Sensors216
Mounting the Distributor Box217
Connecting Diagram218
Limit Switch219
Auger Limit Switches (Left and Right) - Mouting the PLC Version219
Screed220
Electrical Connections220
F10 Maintenance221
Notes Regarding Safety221
F22 Maintenance Review223
F31 Maintenance - Conveyor225
Maintenance - Conveyor225
Maintenance Intervals226
Points of Maintenance227
Chain Tension, Conveyor227
Replace Bottom Plate228
Replace Conveyor Deflector229
Check the Conveyor Drive Chain Tension229
To Fill the Gear Oil230
To Change the Gear Oil230
F40 Maintenance - Auger Assembly231
Maintenance - Auger Assembly231
Maintenance Intervals232
Check Tightening (6)233
Mounting and Inspection239
F50 Maintenance - Engine Assembly241
Maintenance - Engine Assembly241
Maintenance Intervals242
Points of Maintenance243
Engine Fuel Tank (1)243
Engine Lube Oil System (2)244
Engine Fuel System (3)246
Engine Air Filter (4)248
Engine Cooling System (5)249
Engine Drive Belt (6)251
F60 Maintenance - Hydraulic System253
1． Maintenance - Hydraulic System253
Maintenance Intervals254
Hydraulic Oil Tank254
Suction/Return Flow Hydraulic Filter256
High-Pressure Filter257
Bleeding the Filter258
Hydraulic Hoses259
Pump Distribution Gear260
Bleeder261
F74 Maintenance - Drive System263
Maintence of Drive System263
Maintenance Intervals264
Point of Maintenance266
Chain Tension (1)266
Rubber Pads (2)268
Rollers (3)269
Planetary Gear (4)270
Screw Connections271
F81 Maintenance - Electrical System273
Maintenance - Electrical System273
Maintenance of Batteries274
Fuses and Relays274
F90 Maintenance - Lubricating Point279
Maintenance279
Maintenance - Points of Lubrication280
Maintenance Interval281
Maintenance Points282
Central Lubrication System283
Check Filling Level283
Top up Lubricant Tank283
Bleed Central Lubrication System284
Check Pressure Limiting Valve285
Check the Flow of Lubricant at the Consumers286
Bearing Points286
F100 Tests, Stopping287
1． Tests, Checks, Cleaning, Stopping287
Maintenance Intervals288
General Inspection288
Inspection by an Expert288
Cleaning290
Preserving the Paver Finisher291
Shutdowns for up to 6 Months291
Shutdowns Lasting from 6 Months to 1 Year291
Recommissioning the Machine291
F110 Lubricants and Operating Substances293
Lubricants and Operating Substances293
Capacities295
Lubricant Specifications296
Engine Oil296
Coolant296
Pump Distribution Gear Oil296
Drive Unit Planetary Gear Oil296
Auger Drive Planetary Gear Oil296
Auger Box Gear Oil296
Grease296
Hydraulic System297

Table of Contents

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