Atlas Copco FlexiROC T30 R

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FlexiROC T30 R 16 Track Frames

117 No: 3629357835.1.3629419915 en-US

Fill the traction gear (A) with new oil (approximately 2 liters) until some oil drains from

the oil level bore.

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Table of Contents3
Introduction9
Safety First9
The Purpose of this Publication9
Target Group9
Product Warranty9
About Maintenance Management11
Maintenance Planning and Counters11
Maintenance Records11
Specifications13
Standard Tightening Torques Bolted Joints13
Type Designation Signs for Ordering Spare Parts13
General Machine Condition15
Wash Machine Externally15
Check Condition of Signs15
Fire Fighting Equipment17
Check Fire Extinguishers17
Loosen up Powder in Handheld Fire Extinguisher17
Boom Unit19
Lubricate Boom and Feed19
Check Boom Condition20
Check Silence Kit21
Feed Unit23
Safety Precautions before Working on Feed Unit23
2000 And 6000 Series24
Assembling Rock Drill24
Checking Rock Drill after Assembling after Four Hours24
Haul and Return Ropes25
Replacing Haul Rope26
Tension of Return Rope27
Adjusting Cradle on Feed Beam27
Replacing Slide Pieces in Holder28
Replacing Slide Rails29
Disassembling Feed Cylinder30
Tension Bushings for Spacers31
Disassembling Tension Bushing for Spacer32
Assembling Tension Bushing for Spacer33
Storing Feed for Longer Period of Down-Time34
Lubricate Drill Rod Support35
Check Condition of Feed36
Lubricate Rod Handling37
Tighten Bolted Joints38
Check Condition of Feed39
Check Drill Rod Support41
Check Rod Handling42
Check Rod Handling System42
Check Drill Rod Support43
Bsh-Xs44
Check Jaw Function BSH-XS44
Replacing Jaws44
Adjusting the Drill Rod Support45
Pressure Setting46
Check Drill Rod Support BSH-XS46
Drilling System47
Adjusting Damper Pressure47
Adjusting High Percussion Pressure50
Adjusting Drill Feed Pressure51
Adjusting Rotation Speed52
Adjusting Threading Speed54
RPCF System54
Adjusting RPC-F System54
Setting Lubricant Oil Dosage56
Dust Collector57
Check Dust Collector57
Replace Dust Collector Filters57
Replacing Cassettes on Bag-Handling System59
Hydraulic System61
Safety Precautions before Working on Hydraulic System61
About Working on Hydraulic Components61
Hydraulic Workshops61
Replacing Hydraulic Hoses62
Check Hoses and Couplings62
Check Hydraulic Jacks63
Hydraulic Tank64
Check Hydraulic Tank64
Drain Water Condensation from Hydraulic Oil Tank64
Replace Hydraulic Oil65
Emptying Hydraulic Oil Tank66
Filling Hydraulic Oil66
Check Hydraulic Tank Cover Plate67
Check Lubricant Tank Level68
Hydraulic Filters68
Return Oil Filter68
Check Hydraulic Oil Filter69
Replace Return Oil Filter69
Replace Breather Filter70
Diesel Engine73
Check Engine Oil Level73
Drain Water Condensation from Preliminary Fuel Filter74
Replace Preliminary Fuel Filter75
Replace Secondary Fuel Filter75
Replace Engine Oil Filter76
Replacing Compressor Oil Filter77
Draining Condensate from Fuel Tank77
Filling Fuel Manually78
Fuel Quality78
Location of DEF Tank79
Draining DEF Tank79
Filling DEF Tank80
DEF Fluid80
Check Diesel Engine Components81
Belts81
Replacing Multi-Belt81
Lubricate V-Belt Pulley PTO82
Air System83
Air Filter Indicator Function83
Check Air Filter Indicator Function84
Replace Air Filter Cartridge85
Replace Air Filter Safety Cartridge86
Cooling System87
Safety Precautions before Working on Cooling System87
Check Coolant Level87
Adding Coolant88
Clean Radiators88
Replace Long-Term Effective Coolant89
Electrical System91
Check Emergency Stops and Work Lights91
Check Condition of Electrical System92
Check the Battery92
Battery Charging92
Charging Battery Using External 24V Charger93
Charging Battery Using External 12V Charger94
Starting with Auxiliary Battery95
Control System and Sensors97
Remote Control Batteries97
Cleaning Remote Control97
Check Remote Control97
Clean Remote Control98
Remote Control Storage98
Compressed Air System99
Check Compressor Oil Level99
Oil Change and Oil Filter Replacement99
Replace Air Compressor Oil and Oil Filter100
Check Safety Valve on Compressor System101
Replace Separator Filter102
Changing to New Type of Compressor Oil102
Flushing Air Compressor103
Check Compressor Components105
Drain Water Condensation from Compressor Tank105
Check Compressor and Air Filters106
Track Frames107
Check Tension of Crawler Tracks107
Checking Tightening Torques on Track Frames108
Procedures for Checking Wear109
Check Front Wheel for Wear109
Check Drive Wheel for Wear109
Check Track Roller for Wear110
Check Carrier Roller for Wear111
Check Track Shoe for Wear111
Check Track Link Depth for Wear112
Check Bushing for Wear113
Check Track Chain Elongation for Wear114
Check Track Frames114
Check Track Frames116
Replace Oil on Traction Gears for Track Frames116
Winch119
Check Attachment of Winch Cable119
Checking Oil Level on Winch120
Replace Oil on Winch120
Check Winch Unit Attachment121
Check Winch121
Replace Winch Transmission Oil122
General Checking Guidelines for Steel Cables122
Checking Cable for Wire Breaks123
Checking Cable for Strand Breaks123
Checking Cable for Surface Wear123
Checking Cable for Corrosion124
Checking Cable for Decreased Diameter124
Checking Cable for Reduced Elasticity124
Checking Cable for Heat Exposure124
Water Mist System125
Check Seals on Water Mist Pump126
Filling Water Mist Tank127
Draining Water Mist System128
Starting up Water Mist System from Dry128
Clean Filter in Water Mist Tank129
Automatic Central Lubrication System CLS131
Pause Time and Running Time Settings131
Lubrication Pump Safety Valve132
Filling Lubricant133
Testing Central Lubrication System or Starting Extra Lubrication133
Welding135
About Welding135
CAN Bus System Disconnection before Welding136
Downtime137
Preparations before Long Period of Downtime137
Preparing Electrical System for Long Time Storage137
Preparing Feed for Long-Term Storage137
Preparing Rock Drill for Long Time Storage137
Preparing Water Mist System for Long Time Storage138
Restoring after Long Period of Downtime138
Inspection and Maintenance During Period of Downtime138
Maintenance Table139

Atlas Copco FlexiROC T30 R

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