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FlexiROC T30 R
Atlas Copco FlexiROC T30 R Maintenance
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2017-04-11 | No: 3629357835.1.3629419915
143
Table of Contents
Table of Contents
3
Introduction
9
Safety First
9
The Purpose of this Publication
9
Target Group
9
Product Warranty
9
About Maintenance Management
11
Maintenance Planning and Counters
11
Maintenance Records
11
Specifications
13
Standard Tightening Torques Bolted Joints
13
Type Designation Signs for Ordering Spare Parts
13
General Machine Condition
15
Wash Machine Externally
15
Check Condition of Signs
15
Fire Fighting Equipment
17
Check Fire Extinguishers
17
Loosen up Powder in Handheld Fire Extinguisher
17
Boom Unit
19
Lubricate Boom and Feed
19
Check Boom Condition
20
Check Silence Kit
21
Feed Unit
23
Safety Precautions before Working on Feed Unit
23
2000 And 6000 Series
24
Assembling Rock Drill
24
Checking Rock Drill after Assembling after Four Hours
24
Haul and Return Ropes
25
Replacing Haul Rope
26
Tension of Return Rope
27
Adjusting Cradle on Feed Beam
27
Replacing Slide Pieces in Holder
28
Replacing Slide Rails
29
Disassembling Feed Cylinder
30
Tension Bushings for Spacers
31
Disassembling Tension Bushing for Spacer
32
Assembling Tension Bushing for Spacer
33
Storing Feed for Longer Period of Down-Time
34
Lubricate Drill Rod Support
35
Check Condition of Feed
36
Lubricate Rod Handling
37
Tighten Bolted Joints
38
Check Condition of Feed
39
Check Drill Rod Support
41
Check Rod Handling
42
Check Rod Handling System
42
Check Drill Rod Support
43
Bsh-Xs
44
Check Jaw Function BSH-XS
44
Replacing Jaws
44
Adjusting the Drill Rod Support
45
Pressure Setting
46
Check Drill Rod Support BSH-XS
46
Drilling System
47
Adjusting Damper Pressure
47
Adjusting High Percussion Pressure
50
Adjusting Drill Feed Pressure
51
Adjusting Rotation Speed
52
Adjusting Threading Speed
54
RPCF System
54
Adjusting RPC-F System
54
Setting Lubricant Oil Dosage
56
Dust Collector
57
Check Dust Collector
57
Replace Dust Collector Filters
57
Replacing Cassettes on Bag-Handling System
59
Hydraulic System
61
Safety Precautions before Working on Hydraulic System
61
About Working on Hydraulic Components
61
Hydraulic Workshops
61
Replacing Hydraulic Hoses
62
Check Hoses and Couplings
62
Check Hydraulic Jacks
63
Hydraulic Tank
64
Check Hydraulic Tank
64
Drain Water Condensation from Hydraulic Oil Tank
64
Replace Hydraulic Oil
65
Emptying Hydraulic Oil Tank
66
Filling Hydraulic Oil
66
Check Hydraulic Tank Cover Plate
67
Check Lubricant Tank Level
68
Hydraulic Filters
68
Return Oil Filter
68
Check Hydraulic Oil Filter
69
Replace Return Oil Filter
69
Replace Breather Filter
70
Diesel Engine
73
Check Engine Oil Level
73
Drain Water Condensation from Preliminary Fuel Filter
74
Replace Preliminary Fuel Filter
75
Replace Secondary Fuel Filter
75
Replace Engine Oil Filter
76
Replacing Compressor Oil Filter
77
Draining Condensate from Fuel Tank
77
Filling Fuel Manually
78
Fuel Quality
78
Location of DEF Tank
79
Draining DEF Tank
79
Filling DEF Tank
80
DEF Fluid
80
Check Diesel Engine Components
81
Belts
81
Replacing Multi-Belt
81
Lubricate V-Belt Pulley PTO
82
Air System
83
Air Filter Indicator Function
83
Check Air Filter Indicator Function
84
Replace Air Filter Cartridge
85
Replace Air Filter Safety Cartridge
86
Cooling System
87
Safety Precautions before Working on Cooling System
87
Check Coolant Level
87
Adding Coolant
88
Clean Radiators
88
Replace Long-Term Effective Coolant
89
Electrical System
91
Check Emergency Stops and Work Lights
91
Check Condition of Electrical System
92
Check the Battery
92
Battery Charging
92
Charging Battery Using External 24V Charger
93
Charging Battery Using External 12V Charger
94
Starting with Auxiliary Battery
95
Control System and Sensors
97
Remote Control Batteries
97
Cleaning Remote Control
97
Check Remote Control
97
Clean Remote Control
98
Remote Control Storage
98
Compressed Air System
99
Check Compressor Oil Level
99
Oil Change and Oil Filter Replacement
99
Replace Air Compressor Oil and Oil Filter
100
Check Safety Valve on Compressor System
101
Replace Separator Filter
102
Changing to New Type of Compressor Oil
102
Flushing Air Compressor
103
Check Compressor Components
105
Drain Water Condensation from Compressor Tank
105
Check Compressor and Air Filters
106
Track Frames
107
Check Tension of Crawler Tracks
107
Checking Tightening Torques on Track Frames
108
Procedures for Checking Wear
109
Check Front Wheel for Wear
109
Check Drive Wheel for Wear
109
Check Track Roller for Wear
110
Check Carrier Roller for Wear
111
Check Track Shoe for Wear
111
Check Track Link Depth for Wear
112
Check Bushing for Wear
113
Check Track Chain Elongation for Wear
114
Check Track Frames
114
Check Track Frames
116
Replace Oil on Traction Gears for Track Frames
116
Winch
119
Check Attachment of Winch Cable
119
Checking Oil Level on Winch
120
Replace Oil on Winch
120
Check Winch Unit Attachment
121
Check Winch
121
Replace Winch Transmission Oil
122
General Checking Guidelines for Steel Cables
122
Checking Cable for Wire Breaks
123
Checking Cable for Strand Breaks
123
Checking Cable for Surface Wear
123
Checking Cable for Corrosion
124
Checking Cable for Decreased Diameter
124
Checking Cable for Reduced Elasticity
124
Checking Cable for Heat Exposure
124
Water Mist System
125
Check Seals on Water Mist Pump
126
Filling Water Mist Tank
127
Draining Water Mist System
128
Starting up Water Mist System from Dry
128
Clean Filter in Water Mist Tank
129
Automatic Central Lubrication System CLS
131
Pause Time and Running Time Settings
131
Lubrication Pump Safety Valve
132
Filling Lubricant
133
Testing Central Lubrication System or Starting Extra Lubrication
133
Welding
135
About Welding
135
CAN Bus System Disconnection before Welding
136
Downtime
137
Preparations before Long Period of Downtime
137
Preparing Electrical System for Long Time Storage
137
Preparing Feed for Long-Term Storage
137
Preparing Rock Drill for Long Time Storage
137
Preparing Water Mist System for Long Time Storage
138
Restoring after Long Period of Downtime
138
Inspection and Maintenance During Period of Downtime
138
Maintenance Table
139
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144 pages
Safety
42 pages
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Atlas Copco FlexiROC T30 R Specifications
General
Brand
Atlas Copco
Model
FlexiROC T30 R
Category
Construction Equipment
Language
English
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