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Clear-Com 4000 II Series User Manual
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4000 Digital Series
II
Issue 2.1
Technical Manual
STA0381
Page
iv
133
Table of Contents
Default Chapter
17
Table of Contents
17
1 Introduction
25
Scope
25
System Overview
25
2 Control Panel Description
27
Overview
27
Standard Control Panels
28
PD4215R/4215 - 16 Key Control Panel (1RU)
28
PD4215R Front View
28
Figure 1 - PD4215R Front View
28
PD4215 Front View
29
PD4215R/PD4215 Rear View
29
Figure 2 - PD4215 Front View
29
Figure 3 - PD4215R/PD4215 Rear View
29
PD4215R/PD4215 Components
30
PD4217 - Intelligent Control Panel (1RU)
31
PD4217 Front View
31
PD4217 Rear View
31
Figure 4 - PD4217 Front View
31
Figure 5 - PD4217 Rear View
31
PD4217 Components
32
PD4211 LCD Key Panel (1RU)
33
PD4211 Front View
33
PD4211 Rear View
33
Figure 6 - PD4211 Front View
33
Figure 7 - PD4211 Rear View
33
PD4211 Components
34
PD4212R/PD4212 LCD Key Panel and Rotary Encoder
35
PD4212R (Revised) Front View
35
PD4212R Front View
35
Figure 8 - PD4212R (Revised) Front View
35
PD4212 Front View
36
PD4212R/PD4212 Rear View
36
Figure 9 - PD4212R Front View
36
Figure 10 - PD4212 Front View
36
Figure 11 - PD4212 Rear View
36
PD4212R/PD4212 Components
37
PD4216 - Custom Panel Interface (1RU)
38
PD4216 Front View
38
PD4216 Rear View
38
Figure 12 - PD4216 Front View
38
Figure 13 - PD4216 Rear View
38
PD4216 Components
39
PD4216 Operation
39
PD4216 Controls and Indicators
39
PD4216 Installation Information
39
PDE3530 - Remote Panel Driver Card
40
PDE3531 - Custom Panel Card
40
PDE3531 Operation
40
PDE3531 Installation Information
40
PDE3531 Assembly Diagram
41
PDE3531 Connector Information
41
Table 1: PDE 3531 Connector Information
41
PD4224R/PD4224 - Intelligent Control Panel (2RU)
43
PD4224R (Revised) Front View
43
Figure 14 - PD4224R (Revised) Front View
43
PD4224R Front View
44
Figure 15 - PD4224R Front View
44
PD4224 Front View
45
Figure 16 - PD4224 Front View
45
PD4224R/PD4224 Rear View
46
PD4224R/PD4224 Components
46
Figure 17 - PD4224R/PD4224 Rear View
46
PD4225R/PD4225 Router Control Panel (2RU)
48
PD4225R Front View
48
Figure 18 - PD4225R Front View
48
PD4225 Front View
49
Figure 19 - PD4225 Front View
49
PD4225R/PD4225 Rear View
50
Figure 20 - PD4225R/PD4225 Rear View
50
PD4226R/PD 4226 32-Key Control Panel (2RU)
51
PD4226R Front View
51
Figure 21 - PD4226R Front View
51
PD4226 Front View
52
Figure 22 - PD4226 Front View
52
PD4226 Rear View
53
PD4226R/PD4226 Components
53
PD4221 LCD Key Panel (2RU)
55
PD4221 Front View
55
PD4221 Rear View
55
Figure 23 - PD4221 Front View
55
Figure 24 - PD4221 Rear View
55
PD4221 Components
56
PD4222R/PD4222 LCD Key Panel and Rotary Encoder (2RU)
57
PD4222R Front View
57
Figure 25 - PD4222R Front View
57
PD4222 Front View
58
PD4222R/PD4222 Rear View
58
Figure 26 - PD4222 Front View
58
Figure 27 - PD4222R/PD4222 Rear View
58
PD4222R/PD4222 Components
59
PD4222SR/PD4222S Supervisor Key Panel
60
PD4222SR Front View
60
Figure 28 - PD4222SR Front View
60
PD4222S Front View
61
PD4222SR/PD4222S Rear View
61
Figure 29 - PD4222S Front View
61
Figure 30 - PD4222SR/PD4222S Rear View
61
PD4222SR/PD4222S Panel Description
62
PD4232RBL LCD Key Panel and Rotary Encoder (3RU)
63
PD4232RBL Front View
63
Figure 31 - PD4232RBL Front View
63
PD4232RBL Rear View
64
Figure 32 - PD4232RBL Rear View
64
PD4232RBL Components
65
PD4294R/PD4294 - Desktop Control Panel
66
PD4294R Front View
66
Figure 33 - PD4294R Front View
66
PD4294 Front View
67
Figure 34 - PD4294 Front View
67
PD4294R/PD4294 Rear View
68
PD4294R/PD4294 Components
68
Figure 35 - PD4294R/PD4294 Rear View
68
PD4295MCI LCD Desktop Panel
70
Figure 36 - PD4295MCI Front View
70
PD4295MCI Components
71
PD4296MCI LCD Desktop Panel
72
Figure 37 - PD4296MCI Front View
72
PD4296MCI Components
73
Extension Panels
75
PD4203R/PD4203 - Level Control Panel (1RU)
75
PD4203R Front View
75
PD4203 Front View
75
PD4203R/PD4203 Rear View
75
Figure 38 - PD4203R Front View
75
Figure 39 - PD4203 Rear View
75
Figure 40 - PD4203R/PD4203 Rear View
75
PD4203R/PD4203 Control Panel Description
76
PD4203R/PD4203 Components
76
Mechanical Construction
76
PD4206R/PD4206 - 20 Key Extension Panel (1RU)
77
PD4206R Front View
77
PD4206 Front View
77
Figure 41 - PD4206R Front View
77
Figure 42 - PD4206 Front View
77
PD4206R/PD4206 Rear View
78
PD4206R/PD4206 Extension Panel Description
78
PD4206R/PD4206 Components
78
PD4206R/PD4206 Mechanical Construction
78
PD4206R/PD4206 Wiring
78
Figure 43 - PD4206R/PD4206 Rear View
78
PD4230R Half Width LCD Extension Panel (1RU)
79
Figure 44 - PD4230R Front View
79
Figure 45 - PD4230R Rear View
79
PD4230RV Half Width Vertical LCD Control Panel (1RU)
80
Figure 46 - PD4230R Front View
80
PD4231R Half Width LCD Control Panel (1RU)
81
Figure 47 - PD4231R Front View
81
Figure 48 - PD4231R Rear View
81
3 Sub Assembly Pcbs
83
PDE 4505 Key Extension Card
83
PDE 4530 LCD Switch Driver Card
83
PDE 4531 1U LCD Key Card
83
Figure 49 - PDE4505 Key Extension Card
83
Figure 50 - PDE4530 LCD Switch Driver Card
83
Figure 51 - PDE4531 LCD Key Card
83
PDE 4532 2U LCD Key Card
84
PDE 4533 Key/Pot. Card
84
PDE 4534 RJ45 Connector Card
84
Figure 52 - PDE4532 LCD Key Card
84
Figure 53 - PDE4533 Key/Pot Card
84
Figure 54 - PDE4534 RJ45 Connector Card
84
PDE 4535 Panel Electronics Card
85
PDE4535 Circuit Description
85
Figure 55 - PDE4535 Panel Electronics Card
85
PDE 4536 Coax/Fibre Options Card
86
PDE4536 Circuit Description
86
Figure 56 - PDE4536 Coax/Fibre Options Card
86
PDE 4537 Panel Audio/Gpi Options Card
87
Figure 57 - PDE4537 Panel Audio/Gpi Options Card
87
PDE 4538 Panel Electronics Card
88
PDE4538 Circuit Description
88
Figure 58 - PDE4538 Panel Electronics Card
88
PDE 4551 Key/Lcd Display Card
89
Figure 59 - PDE4551 Key/Lcd Display Card
89
PDE 4552 Key Card
90
PDE 4553 Key Card
90
PDE 4554 Pot. Extension Card
90
Figure 60 - PDE4552 Key Card
90
Figure 61 - PDE4553 Key Card
90
PDE 4556 Key/Led Display Card
91
PDE 4557 Drive Card
91
Figure 62 - PDE4556 Key/Led Display Card
91
Figure 63 - PDE4557 Drive Card
91
PDE 4558 Panel Electronics Card
92
PDE 4566 Key/Lcd Display Card
92
PDE4609 8-Channel Telephone Interface Control Card
92
PDE4609 Circuit Description
92
4 Digital Routing Matrix
93
Racks
93
4420 4U Rack
93
PDE4641 60-Way SIMM Card
94
Front Cards
94
PDE 3601A - Digital Matrix Card (DMC)
94
Figure 64 - PDE4641 60-Way SIMM Card
94
Figure 65 - PDE3601A Digital Matrix Card
94
Figure 66 - PDE 3601A - Block Diagram
95
PDE 4621A - 16 Channel CODEC Card
96
Figure 67 - PDE4621A 16 Channel CODEC Card
96
Figure 68 - PDE 4621A - Block Diagram
97
PDE4631 - 16 Channel Audio Input / Output CODEC Card
98
Card Location
98
Figure 69 - PDE4631 16 Channel CODEC Card
98
Table 2: PDE4631 Leds
98
Controls and Indicators
99
Description
99
Figure 70 - PDE4631 Card Block Diagram
99
PDE 4606A - Panel Communications Card (PCC)
100
Figure 71 - PDE4604A Panel Communications Card
100
Figure 72 - PDE 4606A - Block Diagram (Control)
101
PDE4606B - 16 Channel Panel Communications Card
102
Card Locations
102
Controls and Indicators
102
Figure 73 - PDE4606B 16 Channel Communications Card
102
Table 3: PDE4606B Leds
102
PDE4644 - Digital Matrix Card
103
PD 3901 - Beltpack Interface
103
Figure 74 - PDE4644 Digital Matrix Card
103
PDE 4642 Microprocessor Card (MPC)
104
Figure 75 - PDE4642 Microprocessor Card
104
Controls and Indicators
105
PDE4662 Central Processor Card
105
Card Location
105
Figure 76 - PDE4662 - Central Processor Card
105
PDE Rear Connector Units
106
PDE 4622TX - 16 Channel CODEC RCU
106
PDE 4622 - 16 Channel CODEC RCU
106
Figure 77 - PDE4622RX 16 Channel CODEC RCU
106
Figure 78 - PDE4622 16 Channel CODEC RCU
106
PDE 4643 - Processor I/O RCU (RS232/RS422)
107
Figure 79 - PDE4643 Processor I/O RCU
107
PDE4663 - Central Processor RCU Card
108
Card Location
108
Links
108
Figure 80 - PDE4663 - Central Processor RCU Card
108
Connector Details
109
Table 4: PDE4663 - GPI Inputs
109
Table 5: PDE4663 - GPI Outputs
110
Table 6: PDE4663 - Ethernet RJ45
111
Table 7: PDE4663 - Serial 1 and 2
111
PDE4663B - Central Processor RCU Card
112
Figure 81 - PDE4663B RCU Card
112
Card Location
113
Connector Details
113
Links
113
Table 8: PDE4663B - GPI Inputs
113
Table 9: PDE4663B - GPI Outputs
114
Table 10: PDE4663B - Ethernet RJ45
115
PDE 4628 - Serial Communications Rear Connector Unit (SCRCU)
116
Table 11: PDE4663B - Serial 1 and 2
116
Card Location
117
Figure 82 - PDE 4628 - 16 Channel Serial Communications RCU
117
Power on Self Test
117
Table 12: PDE 4628 Self Tests
117
Upgrading Firmware
117
Data and Audio Connections
119
Figure 83 - RS422 Connector (RJ45)
119
PDE4645 - Optional GPI Card
116
PDE 4619 - General Purpose Interface (GPI) RCU
120
Card Location
120
Table 13: PDE 4628 RS422 RJ45 Pinout
120
Figure 84 - PDE4619 General Purpose Interface (GPI) RCU
121
Figure 85 - PDE 4619 - Block Diagram
121
AC Supplies
122
Mains Panel (4U and 9U Racks)
122
4000 Power Arrangements
122
4420 (4U) Matrix
122
4920 (9U) Matrix
122
Table 14: Matrix Card Power Requirements
122
Supply Protection
123
Table 15: 4920 Supply Protection
123
5 Specifications
125
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Clear-Com 4000 II Series Specifications
General
Brand
Clear-Com
Model
4000 II Series
Category
Control Panel
Language
English
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