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Danfoss TTS300 - Page 261

Danfoss TTS300
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Motor/System
Status Description
Trigger
Method
Troubleshooting
Rotor๎˜Starting๎˜
Torque๎˜Fault
INS
๎˜l
At๎˜low๎˜speed๎˜(startup)๎˜rotor๎˜angular๎˜position๎˜is๎˜not๎˜at๎˜correct๎˜value๎˜for๎˜a๎˜given๎˜speed,๎˜caused๎˜by๎˜low๎˜
shaft๎˜magnet๎˜strength,๎˜liquid๎˜flooded๎˜compressor๎˜or๎˜damaged๎˜touchdown๎˜bearings/physical๎˜contact๎˜
of๎˜rotating๎˜components.
๎˜l
If๎˜this๎˜fault๎˜occurs๎˜three๎˜times๎˜within๎˜a๎˜30-minute๎˜period,๎˜a๎˜Lock-Out๎˜Fault๎˜will๎˜occur.๎˜
๎˜l
If๎˜fault๎˜or๎˜event๎˜logs๎˜show๎˜occurrence๎˜of๎˜Starting๎˜Torque๎˜fault๎˜after๎˜one๎˜Inverter๎˜Error,๎˜the๎˜Inverter๎˜
should๎˜be๎˜verified๎˜and๎˜may๎˜require๎˜replacement.๎˜Refer๎˜to๎˜๎˜Inverter๎˜Error๎˜on๎˜page๎˜260๎˜or๎˜๎˜Motor๎˜
Single๎˜Phase๎˜Overcurrent๎˜Fault๎˜on๎˜page๎˜260.๎˜Shaft๎˜or๎˜bearings๎˜may๎˜be๎˜mechanically๎˜damaged๎˜and๎˜
unable๎˜to๎˜turn.
๎˜l
Verify๎˜the๎˜bearing๎˜calibration๎˜and๎˜levitation.๎˜Refer๎˜to๎˜Section๎˜5.3๎˜๎˜Bearing๎˜Calibration๎˜on๎˜page๎˜263.
๎˜l
Verify๎˜the๎˜Inverter.๎˜Refer๎˜to๎˜Section๎˜4.22.2๎˜๎˜Inverter๎˜Verification๎˜on๎˜page๎˜176.
๎˜l
Verify๎˜the๎˜Stator.๎˜Refer๎˜to๎˜Section๎˜4.23.4๎˜๎˜Motor๎˜Verification๎˜on๎˜page๎˜195.
๎˜l
Review๎˜Fault๎˜and๎˜Event๎˜Log๎˜details๎˜to๎˜determine๎˜conditions๎˜related๎˜to๎˜the๎˜fault.
Low๎˜Inverter๎˜
Current๎˜Fault
AFT
๎˜l
Suggests๎˜the๎˜compressor๎˜has๎˜no๎˜load,๎˜verify๎˜load๎˜is๎˜available.๎˜Minimum๎˜magnetizing๎˜power๎˜not๎˜
absorbed๎˜for๎˜given๎˜speed๎˜at๎˜the๎˜Inverter.
๎˜l
Compressor๎˜is๎˜not๎˜pumping๎˜gas.๎˜Usually๎˜seen๎˜in๎˜open-air๎˜operation.
๎˜l
Review๎˜the๎˜Fault๎˜Log๎˜for๎˜the๎˜level๎˜of๎˜Motor๎˜Current๎˜in๎˜the๎˜fault๎˜record.
๎˜l
Zero๎˜motor๎˜current๎˜at๎˜zero๎˜RPM๎˜indicates๎˜a๎˜problem๎˜with๎˜the๎˜Inverter.๎˜Verify๎˜the๎˜Inverter.๎˜Refer๎˜to๎˜
Section๎˜4.22.2๎˜๎˜Inverter๎˜Verification๎˜on๎˜page๎˜176.
๎˜l
Verify๎˜the๎˜Stator.๎˜Refer๎˜to๎˜Section๎˜4.23.4๎˜๎˜Motor๎˜Verification๎˜on๎˜page๎˜195.
DC๎˜Bus๎˜
Under/Over๎˜
Voltage๎˜Fault
DFT
๎˜l
At๎˜0๎˜RPM:๎˜If๎˜the๎˜measured๎˜DC๎˜Bus๎˜voltage๎˜is๎˜lower๎˜than๎˜Soft๎˜Start๎˜charge๎˜voltage,๎˜a๎˜DC๎˜bus๎˜voltage๎˜
fault๎˜is๎˜recorded.๎˜All๎˜3-phase๎˜voltage๎˜information๎˜displayed๎˜in๎˜the๎˜SMT๎˜is๎˜calculated๎˜from๎˜DC๎˜bus๎˜
voltage,๎˜as๎˜measured๎˜by๎˜the๎˜Inverter.
๎˜l
Typically,๎˜this๎˜fault๎˜is๎˜recorded๎˜when๎˜power๎˜to๎˜the๎˜compressor๎˜is๎˜removed.
๎˜l
Measure๎˜and๎˜compare๎˜the๎˜incoming๎˜main๎˜AC๎˜voltage๎˜to๎˜the๎˜compressor๎˜rated๎˜voltage.
๎˜l
Compare๎˜the๎˜measured๎˜voltages๎˜to๎˜the๎˜displayed๎˜readings๎˜in๎˜the๎˜Compressor๎˜Monitor๎˜Tool๎˜and๎˜Fault๎˜
and๎˜Event๎˜Log๎˜details๎˜to๎˜determine๎˜conditions๎˜related๎˜to๎˜the๎˜fault.
๎˜l
Measure๎˜the๎˜DC๎˜bus๎˜voltage๎˜using๎˜the๎˜DC๎˜Bus๎˜Test๎˜Harness.๎˜Refer๎˜to๎˜Section๎˜1.10.1๎˜๎˜General๎˜
Verification๎˜and๎˜Installation๎˜of๎˜the๎˜DC๎˜Bus๎˜Test๎˜Harness๎˜on๎˜page๎˜26.
๎˜l
Verify๎˜the๎˜Soft๎˜Start.๎˜Refer๎˜to๎˜Section๎˜4.14.2๎˜๎˜Soft๎˜Start๎˜Verification๎˜on๎˜page๎˜115.
๎˜l
Verify๎˜the๎˜SCRs.๎˜Refer๎˜to๎˜Section๎˜4.18.2๎˜๎˜SCR๎˜Verification๎˜on๎˜page๎˜142.
๎˜l
Verify๎˜the๎˜connections๎˜to๎˜the๎˜Inverter.๎˜Refer๎˜to๎˜Section๎˜4.22.2๎˜๎˜Inverter๎˜Verification๎˜on๎˜page๎˜176.
24VDC๎˜
Under/Over๎˜
Voltage๎˜Fault
RFT
๎˜l
Suggests๎˜the๎˜measured๎˜24VDC๎˜supply๎˜voltage๎˜is๎˜out๎˜of๎˜range.
๎˜l
Measure๎˜the๎˜24VDC๎˜test๎˜points๎˜at๎˜the๎˜Backplane.๎˜Refer๎˜to๎˜Section๎˜4.25.2.2๎˜๎˜Backplane๎˜Verification๎˜on๎˜
page๎˜214.
๎˜l
Compare๎˜the๎˜measured๎˜voltages๎˜to๎˜the๎˜displayed๎˜readings๎˜in๎˜the๎˜Compressor๎˜Monitor๎˜Tool๎˜and๎˜Fault๎˜
and๎˜Event
๎˜l
Review๎˜Fault๎˜Log๎˜details๎˜to๎˜determine๎˜conditions๎˜related๎˜to๎˜the๎˜fault.
๎˜l
If๎˜the๎˜measured๎˜voltage๎˜is๎˜incorrect,๎˜verify๎˜the๎˜DC-DC๎˜Converter.๎˜Refer๎˜to๎˜Section๎˜4.24.2๎˜๎˜DC-DC๎˜
Converter๎˜Verification๎˜on๎˜page๎˜204.
๎˜l
Determine๎˜that๎˜one๎˜of๎˜the๎˜modules๎˜is๎˜not๎˜draining๎˜energy.๎˜Refer๎˜to๎˜Section๎˜5.5.2๎˜๎˜Determining๎˜the๎˜
Cause๎˜of๎˜an๎˜Energy๎˜Drain๎˜on๎˜page๎˜271.
๎˜l
If๎˜the๎˜fault๎˜occurs๎˜when๎˜the๎˜compressor๎˜is๎˜given๎˜the๎˜demand๎˜to๎˜run,๎˜the๎˜Inverter๎˜may๎˜be๎˜causing๎˜the๎˜
24VDC๎˜fault.
Low๎˜Motor๎˜Back๎˜
EMF๎˜Fault
DFT
๎˜l
The๎˜calculated๎˜magnetic๎˜strength๎˜of๎˜the๎˜shaft๎˜has๎˜fallen๎˜below๎˜the๎˜minimum๎˜limit.๎˜This๎˜can๎˜be๎˜a๎˜
temporary๎˜effect๎˜due๎˜to๎˜high๎˜load๎˜and๎˜elevated๎˜temperatures๎˜(will๎˜recover๎˜when๎˜cavity๎˜temperature๎˜
cools)๎˜or๎˜due๎˜to๎˜a๎˜permanent๎˜demagnetization๎˜of๎˜the๎˜shaft.
๎˜l
If๎˜this๎˜fault๎˜occurs๎˜three๎˜times๎˜within๎˜a๎˜30-minute๎˜period,๎˜a๎˜Lock-Out๎˜Fault๎˜will๎˜occur.
M-SV-001-EN Rev. H-1/23/2023 Page 261 of 294

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