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dixell iPRO User Manual

dixell iPRO
141 pages
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________________________________________________________________________________________________________
1592025400 – Vers. 1.0 - 1 -
iPRO
PROGRAMMABLE CONTROLLER
OPERATION MANUAL iPRO.GENIUS
Vers. 1.0

Table of Contents

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dixell iPRO Specifications

General IconGeneral
SeriesiPRO
Accuracy±0.5% f.s. +1 digit
Resolution0.1°C
Digital inputs4
Analog inputs4
Inputsdigital
Relay outputs4
OutputsRelay
Serial communicationRS485 (Modbus RTU)
DisplayLCD with backlight
Measuring range-50°C to +150°C (depending on sensor)
Humidity10…90% RH, without condensation

Summary

Warning and Safety Precautions

Electrical Shock and Fire Hazards

Avoid exposing the appliance to rain or moisture and do not remove covers to reduce shock risk.

Lightning and Voltage Warnings

Alerts users to dangerous voltage presence and important operating/maintenance instructions.

Manual and Usage Guidelines

Manual is part of the product, use only as described, not as a safety device.

Electrical Connection and Wiring

Check supply voltage, separate wires, use mains filters if needed.

Introduction to the iPRO Controller

iPRO Family Main Features

Highlights advanced connectivity, processing speed, ISaGRAF development, and VISOGRAPH HMI.

Technical Specifications

Details operating system, CPU, memory, I/O, connectivity options, power, and environmental specs.

Alarm Management System

Covers alarm sending via email/SMS, internet, modem connections, and remote commands.

ISaGRAF Programming Environment

Introduces ISaGRAF as a development environment for creating control systems.

Development Tools and Utilities

Describes IPRO-TOOL and VISOPROG software for programming and interface creation.

PC System Requirements

Lists minimum hardware and software requirements for PC connection and programming.

Basic Input/Output Configuration

Power Supply Details

Specifies the power supply requirements for the iPRO controller.

Analog Input Configurations

Details configurations for PTC-NTC probes, 4-20mA, and 0-10V analog inputs.

Analog Output Configurations

Explains configurations for 0-10V, 4-20mA, and PWM analog outputs.

Digital Input and Output Setup

Covers the configuration and wiring for digital inputs and outputs.

Visograph and Expansion Module Connections

Details Visograph connection and expansion module specifications.

Getting Started with the iPRO

Ethernet 10/100 Connection

Explains connecting the iPRO via Ethernet for programming and communication.

Direct PC Connection via Cable

Guides on establishing a direct connection between PC and iPRO using a crossover cable.

Intranet/LAN Ethernet Connection

Details connecting the iPRO within a Local Area Network.

Port Forwarding and Modem Connection

Covers port forwarding for remote access and modem connection setup.

ISaGRAF Installation and Setup Guide

ISaGRAF Software Requirements

Lists necessary software and hardware (ISaGRAF USB KEY) for development.

Installing the ISaGRAF Software

Step-by-step instructions for installing the ISaGRAF software on a PC.

Downloading ISaGRAF Software

Guide on obtaining the ISaGRAF software from the official website.

Setting up the ISaGRAF Program

Instructions for copying template projects and general function libraries.

Starting a New ISaGRAF Project

Steps to open and begin a new project in the ISaGRAF environment.

Using the ISaGRAF Workbench

Key ISaGRAF Definitions

Defines core concepts like Resource, Programs, and PLC Cycle timing.

Creating an ON-OFF Regulator Program

Example of developing an ON-OFF regulator using the ST language.

Step-by-Step Debugging

Explains how to enable and use the step-by-step debugging feature.

ISaGRAF Instruction Manual Reference

Provides the file path to the complete ISaGRAF development tool documentation.

Programming Languages and Concepts

ST Language General Concepts

Covers statements, operators, time, string manipulation, and conversion functions.

FBD Language General Concepts

Introduces the Function Block Diagram (FBD) language for programming.

FBD Example: ON/OFF Regulator

Demonstrates creating an ON/OFF regulator using the FBD language.

Function Block FB Introduction

Explains the concept, benefits, and characteristics of Function Blocks (FBs).

Creating Function Blocks (FB)

Details how to create custom Function Blocks for control logic.

Using Function Blocks in Programs

Guides on incorporating and utilizing created Function Blocks in applications.

Exporting and Importing Function Blocks

Describes the process of transferring Function Blocks between projects.

Configuration File Management

Explains .conf, .bin, .param, and .spalt file types and their usage.

Application Security and Protection

Protecting Applications with Passwords

Details how to set and manage passwords for application security.

Transferring or Copying Applications

Explains methods for moving applications between iPRO, PC, and USB.

Protecting Function Blocks (FB)

Guides on password-protecting individual Function Blocks.

Using the USB Key for File Transfer

USB Key Setup and File Structure

Defines the required folder structure on a USB key for iPRO file management.

Downloading and Uploading Files via USB

Step-by-step guide for transferring files to and from the iPRO using a USB key.

VISOPROG Software Installation and Setup

Installing the VISOPROG Software

Instructions for installing the VISOPROG application, including product key entry.

VISOPROG License Activation

Details the process for activating the VISOPROG software license.

Setting up the VISOPROG Program Environment

Covers configuring language, connection, and project options.

Environment Language Configuration

Explains how to select and customize the user interface language.

Environment Connection Setup

Defines how to establish the connection between the PC and the iPRO device.

Project Options Configuration

Details settings for developer info, baud rate, project description, fonts, and vocabulary.

VISOGRAPH Human Interface

VISOPROG Workbench Overview

Introduces the VISOPROG workbench for building VISOGRAPH interfaces.

VISOPROG Environment Areas

Describes the STAGE, STAGE EDITOR, and INFORMATION areas of the workbench.

Managing Stages in VISOPROG

Explains how to add, edit, import, and delete stages within a project.

STAGE EDITOR Interface Creation

Details using controls like VarLabel, DXLabel, DxImage for interface design.

INFORMATION AREA Properties

Covers Object Properties, Main View, Variables, Vocabulary, and View State.

Creating New Projects in VISOPROG

Provides guidance on starting and setting up new VISOPROG projects.

Fine-Tuning Project Settings

Adjusting decimal points, ScrollLock options, and SET/BAND value modification.

Button Combinations and Actions

Explains creating button combinations for multi-stage navigation and variable control.

Controls Visibility and Conditions

Setting up conditions for control visibility, including blinking effects.

Automatic Stage Creation

Automating the creation of stages with predefined controls and layouts.

Connectivity Options and Configuration

Ethernet and Serial Bus Connectivity

Summarizes properties of RS485, Ethernet, and CAN bus connections.

Configuring Bus and Variables

Guides on preparing for bus configuration and variable management.

Defining the BUS (GENLINE Board)

Steps for adding and configuring the GENLINE board for bus communication.

Defining I/O Boards

Instructions for adding and configuring GENAI, GENAO, GENDI, GENDO I/O boards.

Defining New Variables in Dictionary

Process for declaring new variables with their Name, Type, Direction, and Attribute.

Linking Variables to Boards

Explains how to establish connections between variables and I/O boards.

Administrator Site and System Management

Accessing the iPRO Web Interface

Details on accessing the iPRO's web interface for configuration and status monitoring.

Net Configuration and Status Checks

Instructions for checking and modifying network settings and system status.

Viewing and Managing Variables

How to check application variables and change their values via the web interface.

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