9.3.6. 2.04 300V Power Supply ...................................................................................... 71
9.3.7. 2.05 Temperature/Deflector ................................................................................... 71
9.3.8. 2.06 Ink Tank Empty ............................................................................................. 71
9.3.9. 2.16 Internal Spillage Fault ................................................................................... 71
9.4. System Warnings ............................................................................................ 72
9.4.1. 3.00 No VOD Adjustments ................................................................................... 72
9.4.2. 3.01 Jet Shut Down Incomplete ............................................................................ 73
9.4.3. 3.02 Over Speed (Print Go) ................................................................................... 73
9.4.4. 3.03 Ink Low ......................................................................................................... 73
9.4.5. 3.04 Solvent Low .................................................................................................. 73
9.4.6. 3.05 Print Go/ Remote Data .................................................................................. 74
9.4.7. 3.06 Service Time .................................................................................................. 74
9.4.8. 3.07 Print Head Cover Off .................................................................................... 74
9.4.9. 3.08 Print Head Not Fitted .................................................................................... 74
9.4.10. 3.09 New Print Head Fitted ................................................................................. 74
9.4.11. 3.10 Charge Calibration Range ........................................................................... 75
9.4.12. 3.11 Safety Override Detected ............................................................................ 75
9.4.13. 3.12 Low Pressure ............................................................................................... 75
9.4.14. 3.14 Over Speed (Variable Data) ......................................................................... 75
10. Troubleshooting ..................................................................................................... 77
10.1. Where to Start .............................................................................................. 77
10.2. Identifying Faults ......................................................................................... 78
10.3. Identifying Faults by Print Sample .............................................................. 78
10.4. Identifying Faults by Symptom ................................................................... 80
10.5. Problem Solving ........................................................................................... 82
10.5.1. Problem Solving - Print Samples ........................................................................ 82
FC05 Gutter Block .......................................................................................................... 82
FC06 Printhead Cover Block .......................................................................................... 83
Print Samples .................................................................................................................. 84
10.5.2. Problem Solving - Ink System Mechanical Faults .............................................. 84
FC12 Pressure Loss ......................................................................................................... 84
10.5.3. Problem Solving - Printhead Mechanical Faults ................................................. 86
FC32 Jet Alignment Problems......................................................................................... 86
FC35 Gutter Problems ..................................................................................................... 86
FC36 Vibration Problems ............................................................................................. 86
10.5.4. Blockage Caused by Knocking and Strong Vibration ......................................... 89
FC39 No Print - Print Delay Problem .......................................................................... 89
FC40 Part of Message Missing - Over Speed (Print Go) Error .................................... 90
Appendix 1: Installation & Setting Up ........................................................................ 92
1.1 Unpacking the System .................................................................................... 92
1.2 Where to Put the Printer ................................................................................. 92
1.3 Accessories ..................................................................................................... 92
1.4 Power Connection .......................................................................................... 93
1.5 Attaching the Printhead to the Production Line ............................................. 93