EC-PACK EC-JET 2000

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User Manual The1.1 version of 2018 Guangzhou EC-PACK CO.LTD

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Copyright Notice1
Disclaimer1
About this Manual1
Table of Contents2
Safety7
Warnings and Cautions7
Lethal Voltages7
Operation8
Inks and Solvents8
First Aid9
Eye Contact9
Skin Contact9
Inhalation9
Ingestion9
In Case of Emergency9
Noise Emissions9
Introduction10
Printer System Overview10
System Description10
Operating Simplicity11
Diagnostics11
Real-Time Machine Control11
Print Head Design11
Printing Drops11
Ideal Pitch12
Detecting Products12
Conveyor Speed12
Ink Blockage Prevention12
Blockages12
Automatic Cleaning at Start and Shutdown12
Velocity of Drop13
Principles of Operation13
Controls and Indicators15
Getting Started15
Installation15
Power Connection15
Switch on the Printer16
Login17
Creating a Simple Message17
Start Print20
Stop Print21
Shutdown21
Switch off the Printer23
Switch off the Printer When Jet Running or Printing23
Switch off the Printer When Jet Stop23
Emergency Power off23
Check the Condition of Printer23
Status Line from the Top24
Solvent24
Ink24
Current Warning Message24
Printing Setup26
Horizontal Reverse26
Vertical Reverse26
Speed of Production Line26
Constant Speed(M/Min)27
Pulse Count Per Round of Shaft Encoder(Ppr)27
Perimeter of Shaft Encoder(MM)27
Printing Trigger27
Aux in27
Print Delay28
Print Interval28
Print Width28
Print Height28
Repeated Trigger28
Data Bold28
Installation Setup29
Printhead Setup29
Printhead Height30
Modulation Settings30
Conduit Length30
Alarm Output30
Remote Communication31
Network Listening Port31
Baud Rate31
Communication Address31
Verify Mode32
Printer Transmit Signal32
Printing Mode32
Printing Data32
Number of Buffer33
Clear Buffer33
Consumable33
System Setup34
System34
Password35
Font36
Back up37
Reset to Factory Defaults39
Upgrade40
Information41
Diagnostic43
Cleaning Pump Purge44
Start Jet45
Stop Jet46
Quick Jet46
Start Print46
Stop Print47
Test Print47
Clear Nozzle48
Clean Printer49
Valve Test55
Monitor Jet57
Set Pressure58
Daily Maintenance59
Cleaning the Printer Cabinet59
General59
Ink Spillages59
Clear Nozzle, See Chapter 7.860
Cleaning the Print Head60
Replenishing Ink and Solvent61
Note61
EC2000 Consumable Verification61
Refilling the Ink or Solvent63
Cleaning/Replacing the Air Filter64
Cleaning and Replacement of Air Inlet Filter64
Cleaning/Replacing the Air Outlet Filter65
Quick Maintenance Mode66
Warning and Fault Messages68
Summary of Warning Messages68
System Failures68
Print Failures68
System Warnings68
System Failures69
Print Failures69
Print Head Temperature70
Deflector Voltage70
Charge70
Velocity of Drop（Vod71
Power Supply71
Temperature/Deflector71
Ink Tank Empty71
Internal Spillage Fault71
System Warnings72
No VOD Adjustments72
Jet Shut down Incomplete73
Over Speed (Print Go)73
Ink Low73
Solvent Low73
Print Go/ Remote Data74
Service Time74
Print Head Cover off74
Print Head Not Fitted74
New Print Head Fitted74
Charge Calibration Range75
Safety Override Detected75
Low Pressure75
Over Speed (Variable Data)75
Troubleshooting77
Where to Start77
Identifying Faults78
Identifying Faults by Print Sample78
Identifying Faults by Symptom80
Problem Solving82
Problem Solving - Print Samples82
FC05 Gutter Block82
FC06 Printhead Cover Block83
Print Samples84
Problem Solving - Ink System Mechanical Faults84
FC12 Pressure Loss84
Problem Solving - Printhead Mechanical Faults86
FC32 Jet Alignment Problems86
FC35 Gutter Problems86
FC36 Vibration Problems86
Blockage Caused by Knocking and Strong Vibration89
FC39 no Print - Print Delay Problem89
FC40 Part of Message Missing - over Speed (Print Go) Error90
Appendix 1: Installation & Setting up92
Unpacking the System92
Where to Put the Printer92
Accessories92
Power Connection93
Attaching the Printhead to the Production Line93
Print Height93
Setting up the Photocell93
Photocell Connections94
Setting up the Shaft Encoder94
Shaft Encoder Connections95
Selecting the Encoder, Gearing, and Print Width95
Encoder and Print Width Problems100
Using the Printer Alarm Output101
Filling with Ink and Solvent101
Appendix 2: Technical Specification102
Introduction102
Technical Data102
Cabinet102
Power Requirements102
Environmental102
Ink System102
Construction102
Capacity103
Pressure103
Level Control103
Performance103
Memory Capacity103
Printhead103
Types103
Construction103
Dimensions103
Throw Distance (Recommended)103
Printing Performance Data104
Raster Information104
Character Height Range104
Certificate Acquired104
Safety Standards104
Mechanical Requirements104
Low Voltage Safety Requirements104
EMC Performance104
European Safety Standards104
European EMC Standards104
EMC Standards105
Appendix 3: Printable Line Speeds106
Ideal Pitch106
Double Pitch106
Triple Pitch106
Appendix 4: Dimension107

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