Emotron VFX 2.1 - Introduction

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6 CG Drives & Automation 01-7492-01r1

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Safety Instructions5
Table of Contents7
Contents7
Introduction11
Delivery and Unpacking11
Using of the Instruction Manual11
Instruction Manuals for Optional Equipment11
Warranty12
Type Code Number12
Standards14
Product Standard for EMC14
Dismantling and Scrapping16
Disposal of Old Electrical and Electronic Equipment16
Glossary16
Abbreviations and Symbols16
Definitions16
Mounting17
Lifting Instructions17
Stand-Alone Units21
Cooling21
Mounting Schemes22
Cabinet Mounting29
Cooling29
Recommended Free Space in Front of Cabinet29
Mounting Schemes, Cabinets30
Installation33
Before Installation33
Remove/Open33
Remove/Open the Lower Front Cover on34
Frame Size E2, F2 and FA2 (IP20/21)34
Cable Connections for Small and Medium Frame Sizes34
Mains Cables34
Motor Cables37
Connection of Motor and Mains Cables for Larger Frame Sizes39
Connection of Mains and Motor Cables on IP20 Modules42
Cable Specifications43
Stripping Lengths43
Fuse Data45
Cable Connection Data for Mains, Motor and PE Cables According to IEC Ratings46
Cable Connection Data for Mains, Motor and PE Cables According to NEMA Ratings50
Thermal Protection on the Motor52
Motors in Parallel52
Control Connections53
Control Board53
Terminal Connections54
Stand by Supply Interface (SBS)55
Configuration with Jumpers and Switches55
Analogue Input Configuration (S1 - S4)55
Termination (S5)56
Connection Example57
Connecting the Control Signals58
Cables58
Types of Control Signals60
Screening60
Single-Ended or Double-Ended Connection60
Current Signals ((0)4-20 Ma)61
Twisted Cables61
Connecting Options61
Getting Started63
Connect the Mains and Motor Cables63
Mains Cables63
Motor Cables63
Using the Function Keys64
Remote Control64
Connect Control Cables64
Switch on the Mains64
Set the Motor Data65
Run the AC Drive65
Local Control65
Switch on the Mains65
Select Manual Control65
Enter a Reference Value65
Applications67
Application Overview67
Cranes67
Crushers67
Mills68
Mixers68
Main Features69
Parameter Sets69
Define Parameter Sets69
Select and Copy Parameter Set69
One Motor and One Parameter Set70
One Motor and Two Parameter Sets70
Two Motors and Two Parameter Sets70
Autoreset at Trip70
Reference Priority71
Preset References71
Remote Control Functions71
Default Settings of the Run/Stop/Enable/Reset Functions71
Performing an Identification Run74
Using the Control Panel Memory74
Load Monitor and Process Protection [400]75
Load Monitor [410]75
EMC and Standards77
EMC Standards77
Stop Categories and Emergency Stop77
Communication79
Modbus RTU79
Parameter Sets79
Motor Data80
Start and Stop Commands80
Reference Signal80
Process Value80
Description of the Eint Formats81
Operation Via the Control Panel83
General83
Control Panel with 4-Line Display83
The Display83
Menu [100] Start Window85
Editing Mode85
Fault Logger86
Real Time Clock86
LED Indicators86
Control Keys86
The Toggle and Loc/Rem Key87
Function Keys88
The Menu Structure88
The Main Menu89
Programming During Operation89
Editing Values in a Menu89
Copy Current Parameter to All Sets90
Programming Example90
Functional Description91
Menus91
Description of Menu Table Layout91
Resolution of Settings92
1St Line [110]92
Main Setup [200]93
Operation [210]93
Motor Data [220]97
Motor Protection [230]103
Parameter Set Handling [240]106
Trip Autoreset/Trip Conditions [250]109
Serial Communication [260]114
Wireless [270]118
Process and Application Parameters [300]120
Set/View Reference Value [310]120
Process Settings [320]121
Start/Stop Settings [330]125
Mechanical Brake Control128
Speed [340]132
Torques [350]134
Preset References [360]136
PI Speed Control [370]138
PID Process Control [380]139
Pump/Fan Control [390]142
Crane Option [3A0]147
Load Monitor and Process Protection [400]149
Load Monitor [410]149
Process Protection [420]153
Trip Text [430]154
I/Os and Virtual Connections [500]154
Analogue Inputs [510]154
Digital Inputs [520]159
Analogue Outputs [530]161
Digital Outputs [540]164
Relays [550]166
Virtual Connections [560]167
Logical Functions and Timers [600]168
Comparators [610]168
Analogue Multiplexer [620]174
Not Gate [630]175
Logic Output [640]176
Timers [650]178
Flip Flops [660]180
Counters [670]182
Clock Logic [680]184
View Operation/Status [700]185
Operation [710]185
Status [720]187
Stored Values [730]190
View Trip Log [800]191
System Data [900]193
VSD Data [920]193
Real Time Clock195
Inspection [940]195
Service Cont [950]196
Troubleshooting, Diagnoses and Maintenance197
Trips, Warnings and Limits197
Trip Conditions, Causes and Remedial Action198
Technically Qualified Personnel199
Opening the AC Drive199
Precautions to Take with a Connected Motor199
Autoreset Trip199
Maintenance204
Options205
Control Panel205
External Control Panel Kits205
Control Panel Kit, Including Blank Panel205
Control Panel Kit, Including Control Panel205
Handheld Control Panel 2.0206
Gland Kits206
Emosoftcom206
Emodrive App206
Brake Chopper207
I/O Board208
Encoder208
Ptc/Pt100208
Crane Option Board209
Communication Options209
Safe Torque off (STO)209
EMC Filter Class C1/C2209
Output Chokes209
Liquid Cooling209
Top Cover for IP20/21 Version210
Other Options210
AFE - Active Front End210
Technical Data211
Electrical Specifications Related to Model211
General Electrical Specifications218
Operation at Higher Temperatures219
Possible Derating219
Dimensions and Weights220
Environmental Conditions223
Fuses and Glands224
According to IEC Ratings224
Fuses According to NEMA Ratings228
Control Signals229
Menu List231
Ecodesign Product Information Per EU Directive 2019/1781261
Ecodesign Data for 400 V - IP20 and IP54 Drive Units261
Ecodesign Data for 400 V - IP54 Drive Units262
Ecodesign Data for 525 V - IP54 Drive Units263
Ecodesign Data for 690 V - IP20 and IP54 Drive Units264
Index265

Emotron VFX 2.1 - Introduction

Table of Contents

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