11
id.:
DB 460 REV. 00 02/01/2015
CONTENTS
4.10.12. EXTRAORDINARY DRUM CLEANING OR BLADE REPLACEMENT ..........................................109
5 MAINTENANCE
5.1. FOREWORD ..................................................................................................................................... 111
5.1.1. VISUAL EXTERNAL INSPECTION ...................................................................................................112
5.1.2. CLEANING THE VEHICLE ..............................................................................................................112
5.1.3. CHECKING FOR DAMAGES ............................................................................................................113
5.1.4. ACCESS TO THE MAIN DEVICES ...................................................................................................113
5.1.4.1. PARTS CONTAINED IN THE TOOL KIT ...........................................................................................113
5.1.4.2. ROUTINE MAINTENANCE AND CHECKS.......................................................................................114
5.2. MAINTENANCE SCHEDULE............................................................................................................115
5.3. RUNNING-IN AND SERVICE ...........................................................................................................115
5.4. SCHEDULED MAINTENANCE TABLE .............................................................................................116
5.5. ENGINE MAINTENANCE SCHEDULE .............................................................................................118
5.6. RECOMMENDED LUBRICANTS AND FLUIDS TABLE ...................................................................120
5.7. GENERAL INSPECTIONS ................................................................................................................121
5.7.1. GREASE ...........................................................................................................................................121
5.7.2.
CLEANING AND DRAINING THE FUEL TANK
................................................................................122
5.7.3.
FIFTH WHEEL LUBRICATION
..........................................................................................................122
5.7.4.
SCRAPER BLADE AND LOADING BUCKET HATCH BELLOWS
....................................................123
5.8. AXLE AND WHEELS ........................................................................................................................124
5.8.1.
CLEANING THE AXLE AND DIFFERENTIAL BLEEDERS
...............................................................124
5.8.2.
CHECKING AND TOPPING UP THE OIL LEVEL IN THE FRONT AND REAR AXLES
...................124
5.8.3. REPLACING THE OIL IN THE FRONT AND REAR AXLES .............................................................125
5.8.4.
CHECKING AND ADJUSTING THE TYRE PRESURE
.....................................................................126
5.8.5. REPLACING THE WHEELS .............................................................................................................127
5.9. BRAKES ............................................................................................................................................130
5.9.1. CHECKING AND TOPPING UP THE BRAKE FLUID LEVEL ..........................................................130
5.9.2. CLEANING THE BRAKE FLUID TANK BLEEDERS ........................................................................130
5.9.3. REPLACING THE BRAKING SYSTEM FLUID .................................................................................131
5.9.4. EFFICIENCY OF THE HAND BRAKE ..............................................................................................132
5.9.5. CHECKING THE WEAR CONDITION OF THE BRAKING SYSTEM ...............................................132
5.10. HYDRAULIC SYSTEM .....................................................................................................................133
5.10.1. CHECKING THE HYDRAULIC OIL ...................................................................................................133
5.10.2. REPLACING THE HYDRAULIC OIL TANK BLEEDER ....................................................................133
5.10.3. CHANGE THE HYDRAULIC OIL FILTER CARTRIDGE...................................................................134
5.10.4. REPLACING THE HYDRAULIC OIL .................................................................................................135
5.10.5. CHECKING AND TOPPING UP THE DRUM REDUCTION GEAR OIL LEVEL ...............................136
5.10.6. DRUM REDUCTION GEAR OIL CHANGE .......................................................................................136
5.10.7. REPLACING THE DRUM REDUCTION GEAR OIL .........................................................................137
5.11. ENGINE ............................................................................................................................................138
5.11.1. CLEANING THE ENGINE AIR FILTER SEPARATOR .....................................................................138
5.11.2. CLEANING OR REPLACING THE ENGINE AIR FILTER CARTRDIGE ...........................................138
5.11.3. CHECKING AND TOPPING UP THE COOLANT LEVEL ................................................................139
5.11.4. REPLACING THE ENGINE COOLANT ...........................................................................................140
DB 460 REV. 01 13/07/2015