Fischer Panda 5000i PVK-U - Page 15

Fischer Panda 5000i PVK-U

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General Instructions and Regulations

30.10.12 Kapitel/Chapter 1: General Instructions and Regulations - Seite/Page 15

Clamp-on ammeter (DC for synchronous generators; AC for asynchronous

generators)

Torque wrench

Table of Contents

Manual Panda 5000I PVK-U1
Current Revision Status2
- Table of Contents3
1 General Instructions and Regulations10
- Safety First10
- Tools14
- Manufacturer Declaration in Accordance with the Machinery Directive 98/37/EC16
- Customer Registration and Guarantee16
  - Technical Support16
  - Caution, Important Information for Start-Up16
- Safety Instructions - Safety First17
- Warning and Instruction Signs20
2 In Case of Emergency First Aid / IM Notfall - Erste Hilfe25
- When an Adult Stops Breathing26
3 Basics27
- Intended Use of the Machine27
- Purpose of the Manual and Description of the Definitions of the Trained Persons/Operators/Users27
- Components of the I System28
- Range of Operation29
- Panda Transport Box29
  - Bolted Fischer Panda Transport Box29
  - Fischer Panda Transport Box with Metal Tab Closure29
- Opening the MPL Sound Insulation Capsule30
  - Opening the GFK Sound Insulation Capsule30
- Transport and Loading/Unloading31
  - Transporting the Generator31
  - Loading/Unloading of the Generator31
- Special Service Instructions and Measures for Extended Machine Downtimes and Decommissioning32
4 The Panda Generator37
- Type Plate at the Generator37
- Description of the Generator38
- Details of Function Units42
- Operation Instructions - See Separate Control Panel Manual47
5 Generator Operation Instruction49
- Personal Requirements49
- Hazard Notes for the Operation49
- General Operating Instruction49
- Instructions for Capacitors - Not Present at All Models51
- Checks before Start - See Remote Control Panel Data Sheet51
- Starting the Generator - See Remote Control Panel Data Sheet52
- Stopping the Generator - See Remote Control Panel Data Sheet52
6 Installation Instructions53
- Personal Requirements53
- Generator Instructions55
- Preparing the Base - Placement55
  - Advice for Optimal Sound Insulation55
- Connections57
- Fuel System Installation58
- Generator DC System Installation64
- Connection of Electrical Components70
  - Connection of the External Radiator71
  - Installation Pmgi Inverter - See Separate Pmgi 8000 Inverter Manual72
- Installation of the Cooling System72
- Radiator Fan Control / Electronic Fan Control83
- Standard Fan Control for 1-Phase and 3-Phase Generators83
- Electronic Fan Control for DC Fans RE 020184
- Brief Description85
- Technical Data88
- Electronic Fan Control for Single Phase Fans PKE-2.5V_Ziehl Abegg90
  - Preset for the Use with Fischer Panda Generators90
  - Connection of the Sensor (Ziehl Abegg KTY)91
- Electronic Fan Control for Single Phase Fans Pxet6Q_Ziehl Abegg92
  - Preset for the Use with Fischer Panda Generators92
  - Connection of the Sensor (Ziehl Abegg KTY)93
- Electronic Fan Control for 3 Phase Fans PKD T5 Ziehl Abegg94
  - Configuration of the Electronic Fan Control PKD T5 for Fischer Panda Generators95
- Exhaust Installation97
- Isolation Test97
- Set into Operation98
7 Maintainence99
- Personal Requirements99
- Hazard Notes for the Maintenance99
- Environmental Protection101
- Maintenance Requirements101
- Maintenance Interval101
- De-Aerating of the Coolant Circuit101
  - Ventilating the Fuel System103
  - Replacement of the Fuel Filter104
    - Optional Fuel Filter with Sight Glass105
- Checking Oil-Level106
  - Refilling Oil107
  - After the Oil Level Check and Refilling the Oil108
- Replacement of Engine Oil and Engine Oil Filter108
  - After the Oil Change110
- Verifying the Starter Battery and (if Necessary) the Battery Bank111
  - Battery111
  - Replacement of the Air Filter Matt112
- Trouble Shooting113
8 Generator Tables117
- Technical Data117
- Diameter of Conduits Vehicle Generators121
- Fuel123
- Engine Oil123
  - Engine Oil Classification123
    - Operating Range123
    - Quality of Oil124
- Coolant Specifications125
  - Coolant Mixture Ratio125
- Cable Cross Section for Vehicle Generator125
Panda Icontrol2127
Current Revision Status128
Hardware128
9 Safety Instructions for the Panda Icontrol2129
- Personnel129
- Safety Instructions129
10 General Operation131
- The Panda Icontrol2 Panel131
- Other Operating Functions136
11 Installation143
- Personnel143
- Disposal of the Components144
  - Panda Icontrol2 Panel with Installation Housing145
  - Terminal Assignments on the Panda Icontrol2 Panel145
- Dimensions146
- Wiring of the Panda Icontrol2 Controller147
  - Terminal Assignments on the Panda Icontrol2 Controller148
- Start-Up149
12 Maintenance151
- Maintenance of the Icontrol2 Controller151
  - Cleaning the Icontrol2 Controller151
- Maintenance of the Icontrol2 Remote Control Panel151
13 Warnings and Error Messages153
- Warnings153
  - Examples of Warnings on the Display153
  - Warning Messages153
- Faults154
14 Annex157
- Technical Data157
  - Technical Data for Icontrol 2 Control Unit157
  - Technical Data for Icontrol2 Remote Control Panel157
15 Inverter Panda Pmgi 5000159
- Safety Instruction160
- Type Plate160
- Front Side/Connection Side162
  - Socket Pins of the Pmgi 5000163
- Back Side - Top Side164
- Settings for the Use of Igenerators with Power Inverter165
  - Settings in the Victron VE Configure II Software - General165
    - Uninterrupted AC Power (UPS Function)165
    - Dynamic Current Limiter165
  - Settings in the Victron VE Configure II Software - Inverter166
    - Assist Current Boost Factor166
- Operation Manual167
- Status Led´s167
- Cooling of the Pmgi167
- Installation of the Pmgi168
- Technical Data169

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