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Flowserve PMV D3 User Manual

Flowserve PMV D3
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®
USER INSTRUCTIONS
Installation
Operation
Maintenance
FCD PMENIM0001-06 A5 - 09/16
PMV D3 Digital Positioner
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Flowserve PMV D3 Specifications

General IconGeneral
BrandFlowserve
ModelPMV D3
CategoryController
LanguageEnglish

Summary

USER INSTRUCTIONS

Installation

Step-by-step guide for installing the PMV D3 digital positioner.

Operation

Instructions for using the PMV D3 digital positioner's functions.

Maintenance

Procedures for keeping the positioner in good working order.

1. Introduction

2. Storage

Storage Indoors

Recommended conditions for storing the unit inside.

Storage Outdoors or for a longer period

Procedures for storing the unit outside or for extended durations.

Storage in a warm place

Precautions for storing the unit in warm, humid environments.

3. Design

4. Variants

PMV D3 General purpose

Features of the general purpose version of the positioner.

PMV D3 Explosion proof

Features of the explosion-proof version of the positioner.

PMV D3 Intrinsically safe

Features of the intrinsically safe version for hazardous areas.

5. Function

6. Installation

Air supply requirements

Critical specifications for the compressed air supply.

Mounting

Procedures for physically mounting the positioner onto the actuator.

Connections

Details on air and electrical connection ports.

Converting the D3 between single acting and double acting mode

Instructions for reconfiguring the positioner for different actuator types.

Single acting positioner, Direct function

How direct function works for single acting actuators.

Double acting positioner, Direct function

How direct function works for double acting actuators.

Fail in place (Fail Freeze)

Explanation of the Fail Freeze safety feature.

Special Conditions for Safe Use

Spare parts for certified products for hazardous locations

Electrical connections

PMV D3, 12 terminals

Wiring details for the 12-terminal PMV D3 unit.

Connecting a remote unit

Instructions for connecting an external remote unit.

PMV D3 Ex

Wiring for the explosion-proof PMV D3 Ex model.

PMV D3 Ex Profibus DP

Wiring for the Profibus DP version of the PMV D3 Ex.

Type sign examples

General purpose and Intrinsically safe housing

Examples of identification labels for general and intrinsically safe housings.

Explosion proof housing

Examples of identification labels for the explosion-proof housing.

D3 Digital Positioner model code

7. Control

Menus and pushbuttons

Using the buttons and display for control.

OUT OF SERVICE

Status indicating the positioner is not following the input signal.

MANUAL

Status indicating manual control mode for adjustments.

Menus

Navigating between Basic and Full menus.

Changing parameter values

Process for modifying parameter settings.

Menu system

Visual representation of the menu navigation structure.

First start

Initial setup and automatic calibration process.

Calibration error messages

Troubleshooting common errors during calibration.

Parameter description

SP

Setpoint parameter details.

READBACK

Readback parameter details.

Status Byte Table

Interpretation of status bytes for communication.

(FF) Foundation Fieldbus function blocks

(TB) Transducer Block

Details on the Transducer Block for unit specific data.

(AO) Analogue Output Block

Explanation of the Analogue Output Block for setpoint transfer.

(WL) ISA100 Wireless function

Menu text descriptions

Auto-Cal

Details on auto-tuning and end position calibration.

Factory set

Resetting to factory default values.

Menu contents (READ Menu)

Pos

Displaying current position.

Statistics

Accessing various statistical data.

Alarms

Displaying tripped alarms.

Menu contents (MAN/AUTO Menu)

AUT, OK = MAN

Setting the positioner to automatic mode.

MAN, OK = AUT

Setting the positioner to manual mode.

Menu contents (SHIFT MENU)

FULL MENU STATUS

Selecting the positioner's operational status.

in service

Status indicating the positioner is operational.

FULL MENU SETUP

Actuator

Settings for actuator type, size, and timeout.

Direction

Configuration of direct or reverse function.

Curr range

Setting the current range for 0% and 100% movement.

Passcodes

Setting passcodes for menu access and protection.

HART

HART communication parameters and settings.

Profibus PA/DP

Profibus PA/DP communication settings and status.

FULL MENU TUNING

P,I,D and K,Ti, Td parameters

Tuning PID controller parameters.

Spring adjust

Compensating airflow for single-acting actuators.

FULL MENU ALARMS

Deviation

Settings for deviation alarms.

Limit 1

Configuration for first alarm limit and hysteresis.

Temp

Temperature alarm settings.

Valve act

Behavior of the valve during alarm conditions.

FULL MENU FACT SET

Expert Calibration

Advanced calibration procedures.

Menu overview

SETUP

Configuration menu for various settings.

TUNING

Menu for performance tuning parameters.

ALARMS

Menu for configuring alarm thresholds and actions.

8. Maintenance/service

Disassembling PMV D3

Steps for taking apart the PMV D3 positioner.

Removing cover and inner cover

Detailed instructions for cover removal.

Circuit boards (PCB)

Procedures for handling and replacing circuit boards.

Valve block

Information and handling of the valve block component.

Silencer

Details on mounting an optional silencer.

Potentiometer

Calibration and replacement of the potentiometer.

Transmitter boards

Description of transmitter boards for feedback.

Transmitter board installation

Steps for installing the transmitter board.

Transmitter board installation

Steps for installing the transmitter board.

Feedback option

Feedback option (cont.)

Continued details on feedback options and calibration.

Calibration of the 4-20 mA transmitter

Step-by-step calibration for the 4-20 mA transmitter.

Disassembling PMV D3 Ex

Filter change

9. Trouble shooting

Input signal change to positioner does not affect actuator position

Troubleshooting when input signal changes don't affect position.

Inaccurate control

Diagnosing and fixing inaccurate control issues.

Slow movements, unstable regulation

Addressing slow or unstable regulation problems.

10. Technical data

Mechanical switches

Technical specifications for mechanical switches.

NAMUR sensors

Technical specifications for NAMUR sensors.

4-20 mA transmitter

Technical specifications for the 4-20 mA transmitter.

11. Dimensions

Dimensions with optional gauge block installed

Dimensions of the unit with an optional gauge block.

Dimensions explosion proof version

Dimensions of the explosion-proof version.

12. Spare parts (diagram)

Notes

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