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Fronius TransSteel 2200c User Manual

Fronius TransSteel 2200c
128 pages
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/ Perfect Charging / Perfect Welding / Solar Energy
42,0426,0241,EN 003-08012018
TransSteel 2200c
Operating Instructions
MIG/MAG Power source
EN

Table of Contents

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Questions and Answers:

Fronius TransSteel 2200c Specifications

General IconGeneral
BrandFronius
ModelTransSteel 2200c
CategoryWelding System
LanguageEnglish

Summary

Safety Guidelines

Safety Rules and Symbol Explanation

Explains safety rules, the meaning of warning symbols (Danger, Warning, Caution, Note, Important) and general safety requirements.

Proper Use and Environmental Conditions

Defines intended use, proper operation, mains connection, and environmental operating limits for the device.

Risks and Hazards

Covers operator obligations, protection from sparks, fumes, electric shock, and noise.

Safety Measures and Disposal

Covers safety during installation, transport, operation, maintenance, and proper disposal of the equipment.

General Information

Device Concept and Features

Explains the device's digital concept, microprocessor control, and the 'Power limitation' function for MIG/MAG.

Application Areas

Illustrates the device's application in MIG/MAG, MMA, and TIG welding processes.

Warning Notices on the Device

Highlights the importance of warning notices and safety symbols affixed to the power source.

Control Elements and Connections

Synergic Central Control Panel

Details the synergic central control panel, its indicators, parameter selection buttons, and the keylock function.

Connections and Components

Illustrates and describes the various connections, switches, and mechanical components on the front, rear, and side of the device.

Side View Components

Details the components visible from the side view, including wirespool holders and the roller drive.

Before Installation and Commissioning

Setup Regulations and Mains Connection

Covers device setup, IP protection, mains connection requirements, and potential installation issues.

Generator-Powered Operation

Explains compatibility with generators, calculation of required apparent power, and voltage considerations.

Mains Fuse Protection

Details adjustable mains fuse protection and the welding current limitations based on mains voltage and fuse rating.

MIG/MAG Welding

Start-up Procedures

Guides on connecting torch, feed rollers, wirespools, and feeding the wire electrode.

Adjusting Wirespool Brake

Explains how to adjust the brake on D100 and D200 wirespool holders for optimum wire feed.

MIG/MAG Operating Modes

Describes modes like 2-step, 4-step, spot welding, and stitch welding for MIG/MAG processes.

MIG/MAG Standard Welding

Details manual and synergic MIG/MAG welding processes, available parameters, and corrections during welding.

TIG Welding

TIG Start-up and Commissioning

Covers commissioning, setting gas pressure, and basic TIG welding procedures.

TIG Operating Modes

Explains TIG operating modes, symbols, and their explanations for 2-step, 4-step, and pulse welding.

Pulse Welding

Details the pulse welding process, its operating principle, and adjustable parameters for thin sheets and pipe welding.

Rod Electrode (MMA) Welding

Preparatory Work and MMA Welding

Covers preparatory work for rod electrode welding and the steps for MMA welding using the STICK process.

Optimising Welding Quality

Measuring Welding Circuit Resistance/Inductivity

Explains how to measure welding circuit resistance and display inductivity for optimal weld results.

Laying Hosepacks Correctly

Highlights the importance of correct hosepack arrangement for welding circuit inductivity and performance.

Troubleshooting and Maintenance

Display Service Parameters

Guides on how to retrieve and interpret various service parameters for troubleshooting.

Fault Diagnosis and Error Codes

Provides a systematic approach to fault diagnosis, listing common causes, remedies, and displayed service codes.

Care, Maintenance, and Disposal

Outlines routine care, maintenance intervals, and proper disposal procedures for the welding system.

Technical Data

Special Voltages and Duty Cycle

Explains special voltages, the definition of duty cycle, and its implications for device operation.

Device Specifications (TSt 2200c)

Lists detailed technical specifications for the TSt 2200c model, including electrical, mechanical, and environmental data.

Device Specifications (TSt 2200c MV)

Presents detailed technical specifications for the TSt 2200c MV model, including electrical and mechanical data.

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