Genie Z Series User Manual

April 2018
Table of Contents
Part No. 1268489GT S
®
Booms • Z
®
Booms xiii
Programmed Maintenance Procedures ......................................................... 128
P0-1 Check the Track Tension and Fastener Torque, TRAX Models -
S-60, S-65 and Z-62 Models ...................................................................... 128
P0-2 Check the Track Tension and Fastener Torque, TRAX Models -
S-40 and S-45 Models ................................................................................ 129
P0-3 Grease the Extendable Axles - S-100, S-105, S-120 and S-125 .............. 131
P0-4 Continental Engine Maintenance – Under 1000 Hours ............................. 132
P0-5 Cummins Engine Maintenance – Under 1000 Hours ................................ 133
P0-6 Deutz Engine Maintenance – Under 1000 Hours ...................................... 134
P0-7 Ford Engine Maintenance – Under 1000 Hours ........................................ 135
P0-8 Kubota Engine Maintenance – Under 1000 Hours .................................... 136
P0-9 Perkins Engine Maintenance – Under 1000 Hours ................................... 137
P0-10 GM .998L Engine Maintenance – Under 1000 Hours ............................. 138
P0-11 GM 3.0L Engine Maintenance – Under 1000 Hours ............................... 139
P1-1 Perform Engine Maintenance – 1000 Hours ............................................. 140
P1-2 Replace the Drive Hub Oil ......................................................................... 141
P2-1 Perform Engine Maintenance – 2000 Hours ............................................. 144
P2-2 Test or Replace the Hydraulic Oil .............................................................. 146
P2-3 Replace the Hydraulic Filters ..................................................................... 147
P2-4 Check the Free-wheel Configuration ......................................................... 149
P2-5 Check the Boom Wear Pads ..................................................................... 151
P2-6 Check the Extendable Axle Wear Pads -
S-100, S-105, S-120, S-125, S-100HD and S-120HD ............................... 154
P2-7 Check the Turntable Rotation Gear Backlash ........................................... 154
P2-8 Grease the Steer Axle Wheel Bearings,
All 2WD Models, Except S-60, S-65, Z-60 DC/FE and Z-62 ...................... 155
P2-9 Grease the Steer Axle Wheel Bearings,
2WD Models - S-60, S-65, Z-60 DC/FE and Z-62 ...................................... 157
P3-1 Perform Engine Maintenance – 3000 Hours ............................................. 158
P4-1 Perform Engine Maintenance – 4000 Hours ............................................. 159
P5-1 Perform Engine Maintenance – 5000 Hours ............................................. 160
P6-1 Perform Engine Maintenance – 6000 Hours ............................................. 160
P12-1 Perform Engine Maintenance – 12000 Hours ......................................... 161
P12-2 Remove and Inspect the Boom Extend/Retract Cables .......................... 161
Cable Replacement Criteria .......................................................................... 164

Genie Z Series Specifications

General

Lift Capacity	500 lb (227 kg) to 660 lb (300 kg)
Gradeability	30%
Power Source	Diesel, Electric
Capacity	500 lb (227 kg) to 1, 000 lb (454 kg)
Drive System	4-wheel drive
Tire Type	Solid
Steering	2-wheel or 4-wheel