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Overview of the Guspro heat-cleaning oven technology and its applications.
Details on the two-stage controlled air design of Guspro heat cleaning ovens.
Explains the two-stage controlled air design with process and oxidizer chambers.
Lists usable dimensions, burner models, and ratings on standard Guspro ovens.
Details on gas burners, ignition systems, and fuel options.
Describes the fabrication materials, insulation, doors, and floors of the oven.
Explains the microprocessor-controlled system coordinating burners, oxidizer, and OTS.
Information on factory-tested ovens reducing installation costs.
Discusses the requirement for air permits and Guspro's support package.
Explains compliance with building and safety codes and potential modifications.
Covers OSHA standards and Guspro's safety system compliance.
Details the equipment warranty against defects in materials and workmanship.
Introduces the main control panel schematic.
Details the features of the central control panel, including temperature controllers and indicators.
Describes digital temperature controllers actuated by Type K thermocouples.
Explains that microprocessor controllers manage cycle time.
Indicates that red fault lights show burner faults.
Details the consequences of chamber burner faults on the system.
Explains the use of Reset Faults push buttons to resume operation.
Describes the push-button test for the Over Temperature Suppression system.
Details the manual reset temperature controller for safety shutdown.
Describes the heat-cleaning oven's two natural gas burners and configurations.
Provides burner types, model numbers, gas supply pressure, and BTU ratings.
Explains the process chamber burner's heat input, firebox functions, and gas flow.
Details the oxidizer chamber burner's location and set-point temperature.
Covers electronic flame safety controls, scanner detection, and response times.
Mentions CGA & AGA specifications and additional controls for FM/IRI standards.
Describes the optional chart recorder for logging temperature profiles.
Explains the optional core temperature controller for further part protection.
Covers permits required from local Air Pollution Control Authorities and building departments.
Lists requirements for installation, including concrete pad and stack clearances.
Specifies the required voltage and amperage for standard and multi-burner ovens.
Details connection requirements for Natural Gas, Liquefied Propane Gas (LPG), and Oil fired units.
Explains LPG operation, orifice changes, and regulator adjustments.
Covers requirements for oil burners, supply tanks, and oil filtration.
Specifies water pipe requirements, nozzle clogging, and freeze protection.
Details procedures for inspecting shipments for damage or missing items upon delivery.
Provides guidance on protecting the oven during storage from freezing and moisture.
Covers the introduction to oven and oxidizer chamber installation.
Explains the assembly of components and setting the oven on a pad.
Describes venting flue gases via a refractory lined stack and different installation types.
Provides step-by-step instructions for unloading, setting, and connecting supplies.
Explains the oven's components and preheating sequence.
Describes the process chamber's function in stripping coatings and temperature control.
Discusses managing high combustible content coatings and temperature rise.
Explains the oxidizer chamber's role in burning vapors and meeting emission standards.
Details pre-start-up checks for loose wires, relays, and power.
Provides a step-by-step procedure for initial oven start-up after connections.
Outlines the essential curing procedure for the oven after installation.
Explains the sequence of events during normal oven operation.
Provides a step-by-step guide for normal oven operation, including loading and checks.
Provides instructions for manual and programmable controllers during power failures.
Discusses precautions for loading parts, including removing plugs and not processing sealed items.
Covers operational precautions like checking OTS, logging settings, and burner adjustments.
Provides guidance on processing specific parts like aluminum and epoxy-coated items.
Explains how to check and adjust stack emissions for proper oven operation.
Presents an overview of maintenance procedures and recommendations.
Details cleaning and servicing of gas burner components like electrodes and blowers.
Identifies common causes of burner failure related to electrode malfunction.
Provides instructions for checking and setting the electrode gap.
Details checking and cleaning the UV flame scanner and burner housing.
Explains blower motor maintenance, bearing lubrication, and cleaning.
Provides instructions for replacing the blower motor and squirrel cage.
Describes checking the airflow switch and aluminum tube for restrictions.
States that automatic gas valves are not field repairable and must be replaced.
Explains the air damper's role and factory settings for airflow control.
Details the function of door gaskets, wear, leakage issues, and replacement guidelines.
Discusses the importance of maintaining wall insulation for oven performance.
Explains the function of firebrick soaps in confining heat and preventing cold spots.
Provides guidance on lubricating loading cart wheels for smooth operation.
Covers periodic removal of ash and its proper disposal methods.
Offers general maintenance tips, including cooling procedures and cleaning tools.
Introduces the OTS system for handling over-temperature conditions with water mist.
Explains the OTS system's backup function and operation settings.
Details how to test the process chamber water spray nozzles and the OTS spray system.
Covers synchronizing ETC-P and OTS controls for proper operation.
Covers adjustments for normal load processing.
Advises on slow heat-up rates for de-volatilization during normal loads.
Troubleshoots issues preventing the oven from starting, checking fuel supply and valves.
Guides checks for electrical power, control panel lights, and temperature controllers.
Covers starting the oven with standard panels and programmable controllers.
Troubleshoots issues when the process chamber burner motor fails to purge.
Troubleshoots why the oxidizer burner motor fails to start.
Troubleshoots ignition issues with the oxidizer burner, checking air proving and electrodes.
Troubleshoots pilot ignition failures, checking gas valves and pilot regulator.
Troubleshoots pilot flame issues, checking UV scanner, air damper, and gas pressure.
Troubleshoots main burner ignition failures, checking firing valves and electrical power.
Troubleshoots process burner motor operation when flame does not ignite.
Introduces the E-Burner as a package type burner manufactured by Guspro Inc.
Describes the E-burner's mounting, components, and ease of access for service.
Details the step-by-step ignition sequence for the E-burner.
Provides periodic inspection steps for the E-burner, including air flow and spark electrode.
Refers to Table 9.1 for preliminary gas valve and air shutter adjustments.
Suggests visual or audible steps to pinpoint malfunctions when the burner does not fire.
Describes programmable controller settings for Guspro heat cleaning ovens.
Details factory settings for the Oxidizer Omron Temperature Controller.
Details factory settings for the Process High Temp Safety Omron Controller.
Provides instructions for changing set points on the West 6700+ controller.
Lists and defines abbreviations used in parameter names and text.
Explains the correspondence between display symbols and alphabet characters.
Explains the displays and operation indicators on the E5EN-HT controller.
Describes the basic functions of the front panel keys for the controller.
Explains how to change parameters within each level.
Details how to save settings by pressing the M key or selecting another level.
Describes how to use the communications function to check and set parameters.
Provides typical examples of initial hardware setup using parameter displays.
Details setup for standard models, including input, control, and alarm settings.
Details setup for PID control with auto-tuning for standard models.
Details setup for position-proportional control, including travel time.
Explains how to set the controller's input type based on the sensor used.
Describes how to select the temperature unit (°C or °F) in the initial setting level.
Explains how to switch between 2-PID and ON/OFF control using the PID ON/OFF parameter.
Discusses setting output periods for relay outputs and the default control period.
Explains how direct operation increases manipulated variable and reverse decreases it.
Details changing settings for control and auxiliary output assignments.
Describes program creation with up to 8 programs and 32 segments.
Provides procedures for setting program number, segments, and display selection.
Illustrates setting segment set points and times for program 1.
Explains ON/OFF control, PID/ON/OFF switching, and hysteresis.
Details setting the PID ON/OFF parameter and hysteresis for ON/OFF control.
Explains automatic tuning for setting optimum PID constants.
Describes robust tuning for stable control performance with changing characteristics.
Details manual setting of PID constants like Proportional Band, Integral Time, and Derivative Time.
Describes various alarm types, their output operations, and functions.
Explains how to set alarm values, upper/lower limits, and values for each program.
Provides general guidance for installing the burner controls.
Details mounting the subbase in any position except horizontally with bifurcated contacts down.
Explains subbase wiring, checks, and the internal block diagram.
Outlines checks for power supply circuits, wiring, connectors, and restoring power.
Lists recommended equipment for performing static checkout tests.
Provides general instructions for performing static checkout tests.
Describes the standby period conditions for the relay module.
Details the prepurge period requirements and airflow lockout.
Explains the pilot flame establishing period and its parameters.
Describes the main flame establishing period and its conditions.
Details the conditions for the run period and when it ends.
Outlines the relay module's operating sequences and LED indications.
Explains the INITIATE sequence and causes for hold conditions.
Describes the conditions required for the relay module to be ready for an operating sequence.
Details the normal start-up prepurge sequence and selectable timing.
Covers pilot flame establishing period and main flame establishing period.
Explains the three site-configurable jumper options for safety enhancement.
Lists catalog numbers for Bulletin 700-HR, -HRM, -HRC timing relays.
Lists accessories such as sockets, retainer clips, and enclosures.
Provides electrical ratings, mechanical, timing, and environmental specifications.
Illustrates timing charts for various operating modes like On-Delay, Off-Delay, One Shot, Repeat Cycle.
Shows approximate dimensions for relays, sockets, and DIN rail mounting.
Covers contact ratings, coil voltages, power consumption, and environmental specs.
Lists optional features like damper shaft and auxiliary switch that can be added.
Provides dimensional drawings and measurements for AH4E Hydramotor actuators.
Describes the 2-way normally closed solenoid valves for gas service.
Details pressure and seat leakage testing procedures.
Explains valve operation: closed when de-energized, open when energized.
Provides installation guidance, including mounting and piping.
Lists valve parts in contact with fluids.
Details Quick Opening Trim, Valve Seal Overtravel Trim, Linear Trim, and Linear w/Valve Seal Overtravel Trim.
Covers pressure limits, ambient temperature, gas types, mounting, and certifications.
Lists pipe size, orifice size, flow factor, capacity, pressure, temperature, and catalog numbers.
Lists dimensions and part numbers for optional flange adapters.
Illustrates Quick Opening Trim and Valve Seal Overtravel Trim.
Covers pipe size, orifice size, Cv, gas capacity, pressure, temperature, and catalog numbers.
Provides guidance on ordering by catalog number and optional features.
Illustrates Quick Opening Trim and Valve Seal Overtravel Trim.
Covers fluid, temperature, installation, coil ratings, and power consumption.
Lists valve parts in contact with fluids.
Details watt rating, power consumption, and spare coil part numbers.
Specifies standard solenoid enclosure types.
Lists UL, FM, AGA, CGA, and CSA approvals for the shutoff valve.
Provides dimensions and reference numbers for K3A6 valves.
Covers fluid, temperature, ambient temperature, installation, coil ratings, and power consumption.
Lists valve parts in contact with fluids.
Details watt rating, power consumption, and spare coil part numbers.
Specifies standard solenoid enclosure types.
Lists UL, FM, AGA, CGA, and CSA approvals for the shutoff valve.
Provides dimensions and reference numbers for K3A6 valves.
Describes 2-way pilot-operated solenoid valves for gas service.
Details pressure and seat leakage testing procedures.
Explains valve operation: closed when de-energized, open when energized.
Provides installation guidance, including mounting and piping.
Covers fluid, temperature, ambient temperature, installation, coil ratings, and power consumption.
Lists valve parts in contact with fluids.
Details watt rating, power consumption, and spare coil part numbers.
Specifies standard solenoid enclosure types.
Lists UL, FM, AGA, CGA, and CSA approvals for the shutoff valve.
Provides dimensions and reference numbers for SV311 valves.
Lists features of 8210 series solenoid valves, including wide range of sizes and high flow.
Describes Maxitrol regulators with high flow and precise control.
Highlights accurate flow, low pressure drop, and 3-position control for regulators.
Lists benefits like conical valve design, precise regulation, and ease of installation.
Covers pressure limits, ambient temperature, gas types, mounting, and certifications.
Details regulator models based on design modifications like trim and valve seal.
Provides steps to select a regulator based on flow rate, pressure drop, and inlet pressure.
Presents a chart showing pressure drop versus flow rate for regulator sizing.
Details A.G.A. certified and other available springs for regulator models.
Describes rubber seat poppet type regulators for main burner and pilot load applications.
Specifies maximum inlet pressure limits for RV/CV series regulators.
Lists emergency exposure limits for RV/CV series regulators.
Provides ambient temperature limits for various RV/CV models.
Specifies compatible gas types for Maxitrol regulators.
Gives guidance on mounting regulators, considering flow direction and position.
Refers to Maxitrol's 'Safety Warning' Bulletin for installation guidelines.
Explains design modifications indicated by suffix letters.
Provides dimensions and call-out references for RV/CV series regulators.
Shows capacity data for main burner, M.B. and pilot, and individual load for various models.
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General