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Hioki BT3554 User Manual

Hioki BT3554
130 pages
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EN
BATTERY TESTER
BT3554
Instruction Manual
Oct. 2018 Revised edition 3
BT3554A961-03 18-10H
BT3554-10
BT3554-01
BT3554-11
www.GlobalTestSupply.com
Find Quality Products Online at: sales@GlobalTestSupply.com

Table of Contents

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Hioki BT3554 Specifications

General IconGeneral
Measurement FunctionsResistance, Voltage
DisplayLCD with backlight
Storage Temperature-20°C to 60°C
Relative Humidity80% RH or less (no condensation)
Communication InterfaceUSB
Power SupplyAA batteries or AC adapter
WeightApprox. 500 g (including batteries)
Test Current100 mA
Operating Temperature0°C to 40°C
Resistance Measurement Range3 mΩ to 3 Ω

Summary

Battery Tester Quick Guide

Let's Start by Measuring a New Battery

Guide on how to measure a new battery for baseline comparison.

Example: Changes in Internal Resistance and Voltage

Illustrates how battery wear affects resistance and voltage measurements.

Basic Usage

Connect Test Leads to Instrument

Instructions for connecting test leads to the battery tester.

Turn Instrument Power On

Steps to power on the battery tester and check clock settings.

Change Measurement Ranges

Procedure for adjusting the measurement range settings.

Enable Auto-hold and Auto-memory

Enabling automatic data holding and storage features.

Connect Test Leads to Battery

Procedure for connecting the instrument's test leads to a battery.

Read Measurement Values

How to retrieve stored measurement data using the READ key.

Handy Features

Comparator Function

Using the comparator to set threshold values for battery wear judgment.

Battery Wear Judgment Value Examples

Examples of PASS, WARNING, and FAIL limits for battery wear.

Data Transfer and Connectivity

Download Measurements to Computer

How to transfer measurement data from the instrument to a PC via USB.

View Measurements on Mobile Device

Using Bluetooth to view measurement data on smartphones or tablets.

1 Overview

1.1 Measuring Battery Wear

Understanding how to measure battery wear based on internal resistance.

1.2 Overview

General overview of the instrument's capabilities and purpose.

1.3 Features

Key features and functionalities of the battery tester.

1.4 Names and Functions of Parts

Identification and explanation of the instrument's parts and controls.

1.5 Dimensions

Physical dimensions and specifications of the battery tester.

2 Measurement Preparations

2.1 Attaching the Neck Strap

Instructions for attaching the neck strap to the instrument for carrying.

3 Measurement

3.1 Pre-operation Inspection

Checks to perform before using the instrument for measurement.

3.2 Setting the Measurement Range

How to configure resistance and voltage measurement ranges.

3.3 Adjusting Zero Value (Zero Adjustment)

Procedure for zero adjustment to ensure measurement accuracy.

6 Other Features

6.1 Noise Frequency Avoidance Function

Using the function to measure resistance with reduced noise.

6.2 Auto-hold Function

Automatically holding and retaining stable measurement values.

6.3 Auto-memory Function

Automatically storing measurement values in memory.

6.4 Auto Power Save Function (APS)

Function to reduce power consumption by automatically turning off the instrument.

6.5 Backlight

Turning the instrument's backlight on and off.

6.6 System Reset

Restoring the instrument to its default factory settings.

6.7 Battery Level Warning

Display of battery level and status indicators on the instrument.

9 Maintenance and Service

9.1 Repair, Inspection, Cleaning

Guidelines for instrument maintenance, inspection, and cleaning procedures.

9.2 Troubleshooting

Common issues and solutions for instrument operation problems.

9.3 Error Messages

Understanding and troubleshooting instrument error messages.

9.4 Frequently Asked Questions

Answers to common questions regarding the instrument's use.

9.5 Replacing the Fuse

Procedure for replacing a burned-out fuse in the instrument.

9.6 Replacing the Test Lead’s Tip Pin

Instructions for replacing the conductive-tip contact pin of the test lead.

9.7 Disposing the Instrument (Removing the Lithium Battery)

Instructions for removing and disposing of the instrument's lithium battery.

Introduction

Trademarks

List of trademarks and their owners related to the product.

Verifying Package Contents

Options

Model 9772 Pin Type Lead

Description and illustration of the Model 9772 Pin Type Lead.

Model L2020 Pin Type Lead

Description and illustration of the Model L2020 Pin Type Lead.

Model 9465-10 Pin Type Lead

Description and illustration of the Model 9465-10 Pin Type Lead.

Options

Model 9772-90 Tip Pin

Details of the replacement tip pin for the Model 9772 Pin Type Lead.

Model 9465-90 Tip Pin

Details of the replacement tip pin for Models 9465-10 and L2020.

Model 9466 Remote Control Switch

Functionality of the remote control switch for holding values.

Options

Model Z5038 0 ADJ Board

Description of the Z5038 0 ADJ Board for measurement.

Model 9460 Clip Type Lead with Temperature Sensor

Lead with temperature sensor for simultaneous measurement of resistance, voltage, and temperature.

Model 9467 Large Clip Type Lead

Clip type lead for measurement on thick bars.

Safety Information

DANGER

Critical safety warnings regarding potential injury or death from mishandling.

WARNING

Warnings about risks of electric shock, heat generation, and arc flash.

Protective Gear Precautions

Safety precautions for using the instrument on live lines and protective gear.

Safety Information

Notation Explanation

Explanation of hazard symbols (DANGER, WARNING, CAUTION) and other notations.

Safety Information

Symbols on the Instrument

Icons found on the instrument and their meanings.

Symbols for Various Standards

Explanation of symbols related to various product standards and certifications.

Safety Information

Screen Display Explanation

Description of alphanumeric characters and special displays on the instrument's screen.

Accuracy Definitions

Definitions of f.s., rdg., and dgt. used in accuracy specifications.

Safety Information

Measurement Categories Explained

Explanation of IEC 61010 measurement categories (CAT II to CAT IV).

Operating Precautions

Installing the Instrument

Precautions for installing the instrument in suitable locations to avoid malfunction.

Operating Precautions

Preliminary Checks Before Use

Checks to perform on test leads and instrument before use for safety.

Precautions for Transportation

Handling precautions during instrument shipment to prevent damage.

Handling the Instrument Safely

Safety warnings regarding electric shock and high internal voltages.

Operating Precautions

Precautions for Measurement

Safety guidelines for measurement to avoid electric shock and overvoltage.

Operating Precautions

General Safety Precautions

Covers warnings, cautions, and important notes for instrument use and handling.

Operating Precautions

Handling Test Leads and Zero Board

Precautions for handling test leads, probes, and zero adjustment board.

Operating Precautions

Batteries and Fuses Safety

Safety precautions for replacing batteries and fuses to avoid shock or injury.

Operating Precautions

Battery and CD Precautions

Precautions regarding battery leakage, polarity, storage, and CD disc handling.

1 Overview

1.1 Measuring Battery Wear

Understanding how to measure battery wear based on internal resistance.

1 Overview

Comparator Functionality

Using the comparator to set threshold values for battery wear judgment.

1 Overview

1.2 Overview

General overview of the instrument's capabilities and purpose.

Features

Measurement Capabilities

Enables UPS-free measurement, reliable values, and simultaneous display.

Advanced Functions

Includes comparator function and large memory capacity for enhanced usability.

Features

Additional Functions and Options

Covers auto-memory, PC interface, Bluetooth, and optional accessories.

1.4 Names and Functions of Parts

Front Panel Components

Identification of the front panel controls, display, and terminals.

Measurement Terminals

Description and connection of SOURCE and SENSE measurement terminals.

Control Keys Identification

Identification and function of the instrument's control keys.

1.4 Names and Functions of Parts

Control Key Operations

Detailed explanation of control key operations (pressing and holding).

1.4 Names and Functions of Parts

Control Key Operations for Setup

Detailed explanation of control key operations for setup and range selection.

1.4 Names and Functions of Parts

Display Indicators Explained

Explanation of display indicators for measurement values and functions.

1.4 Names and Functions of Parts

Top and Rear Views

Identification of terminals on the top and rear views of the instrument.

1.5 Dimensions

2 Measurement Preparations

2.1 Attaching the Neck Strap

Instructions for attaching the neck strap to the instrument for carrying.

Installing/Replacing Alkaline Batteries

2.3 Connecting the Test Lead

Test Lead Connection Warning

Warning to ensure correct test lead connection to avoid electric shock.

2.3 Connecting the Test Lead

Pin Type Lead and Remote Switch Combination

Combining pin type leads with the remote control switch.

2.4 Turning the Power ON/OFF

2.5 Clock Function

Date and Time Display Control

How to enable or disable the date and time display.

Adjusting Date and Time

Steps to set the instrument's current date and time.

3 Measurement

3.1 Pre-operation Inspection

3.2 Setting the Measurement Range

3.3 Adjusting Zero Value (Zero Adjustment)

3.3 Adjusting Zero Value (Zero Adjustment)

Shorting Methods for Test Leads

Methods for shorting test leads for zero adjustment using the zero adjustment board.

3.3 Adjusting Zero Value (Zero Adjustment)

Zero Adjustment for Pin Type Leads

Specific zero adjustment procedures for pin type leads.

3.3 Adjusting Zero Value (Zero Adjustment)

Zero Adjustment for Clip Type Leads

Procedures for performing zero adjustment with clip type leads.

3.3 Adjusting Zero Value (Zero Adjustment)

Performing Zero Adjustment Procedure

Step-by-step guide to performing the zero adjustment procedure.

3.3 Adjusting Zero Value (Zero Adjustment)

Zero Adjustment Troubleshooting

Troubleshooting common issues encountered during zero adjustment.

Canceling Zero Adjustment

How to cancel the zero adjustment operation.

3.4 Retaining the Displayed Values

3.4 Retaining the Displayed Values

Retaining Values with Remote Switch

Using the remote control switch to retain displayed measurement values.

3.5 Determining Battery-wear Judgment Values

3.5 Determining Battery-wear Judgment Values

Setting Measurement Ranges

Configuring the resistance and voltage ranges for threshold setting.

Setting Threshold Values

Steps to set resistance warning and failure limits.

3.5 Determining Battery-wear Judgment Values

Setting Threshold Values

Setting the voltage warning limit and confirming threshold values.

3.5 Determining Battery-wear Judgment Values

PASS Determination Example

Explanation of PASS determination based on resistance and voltage.

WARNING Determination Example

Explanation of WARNING determination based on resistance and voltage.

3.5 Determining Battery-wear Judgment Values

FAIL Determination Example

Explanation of FAIL determination based on resistance and voltage.

Comparator Result Table

Table summarizing results based on resistance and voltage thresholds.

3.5 Determining Battery-wear Judgment Values

Reading Comparator Output Table Examples

Examples illustrating how to interpret the comparator output table.

4.4 Setting the Comparator Buzzer

4.5 Canceling the Comparator Function

5 Memory Function

5.1 Overview

Overview of the instrument's memory capabilities for storing data.

Memory Structure

Description of the internal memory structure and capacity.

5.2 Storing Data in the Memory

Enable Memory Function

Steps to enable the memory function.

Select Memory Number

Choosing a memory number for storing data.

Confirm Settings and Retain Values

Confirming settings and holding measurement values for storage.

5.2 Storing Data in the Memory

Store Measurement Values

Saving measurement values to the selected memory location.

5.3 Canceling the Memory Function

5.4 Reading Out Stored Data

Display Memory Readout Screen

Accessing the screen to read stored measurement data.

Select Memory Number for Reading

Choosing a specific memory number to view its data.

Return to Measurement Screen

Returning to the normal measurement screen after reading data.

5.5 Clearing Stored Data

Clearing a Single Set of Data

Procedure for deleting a single set of stored measurement data.

5.5 Clearing Stored Data

Clearing Data from Each Unit

Procedure for clearing all data stored within a specific unit.

5.5 Clearing Stored Data

Clearing All Data

Procedure for clearing all stored data from the instrument.

6 Other Features

6.1 Noise Frequency Avoidance Function

Using the function to measure resistance with reduced noise.

6.1 Noise Frequency Avoidance Function

Canceling Noise Avoidance Function

How the noise frequency avoidance function is canceled.

6.2 Auto-hold Function

6.3 Auto-memory Function

6.4 Auto Power Save Function (APS)

6.5 Backlight

6.6 System Reset

6.6 System Reset

Default Settings (Factory Defaults)

List of the instrument's default settings after a system reset.

6.7 Battery Level Warning

7 Communications Function

7.1 Communicating with a Computer

Transferring data and controlling the instrument via USB connection.

7.2 Communicating with a Smart Phone or Tablet (Only for BT3554-01)

7.2 Communicating with a Smart Phone or Tablet (Only for BT3554-01)

Installing the GENNECT Cross App

Steps to download and install the GENNECT Cross application.

7.2 Communicating with a Smart Phone or Tablet (Only for BT3554-01)

Bluetooth Function ON/OFF

How to enable or disable the Bluetooth function on the instrument.

7.2 Communicating with a Smart Phone or Tablet (Only for BT3554-01)

Pairing the App with the Battery Tester

Steps to pair the GENNECT Cross app with the battery tester.

7.2 Communicating with a Smart Phone or Tablet (Only for BT3554-01)

Measurements via Bluetooth Function

Performing measurements using the Bluetooth function on the app.

8 Specifications

8.1 General Specifications

General operating, storage, and physical specifications of the instrument.

8.1 General Specifications

Accessory and Option Specifications

Specifications for fuse, accessories, options, and display.

8.2 Basic Specifications

Measurement Items and Ranges

Items that can be measured and their respective ranges.

Input and Measurement Specifications

Input voltage, rated voltage, measurement method, and error display.

8.2 Basic Specifications

Warning and Terminal Specifications

Warning indications, terminal specifications, and measurement timing.

8.3 Accuracy Specifications

Guaranteed Accuracy Conditions

Accuracy guarantee period, temperature, and humidity conditions.

Temperature Characteristics

Temperature effects on measurement accuracy.

Resistance Measurement Accuracy

Accuracy specifications for resistance measurements across different ranges.

8.3 Accuracy Specifications

Voltage and Temperature Accuracy

Accuracy specifications for voltage and temperature measurements.

RF Field Effect on Accuracy

Impact of RF fields on measurement accuracy.

8.4 Functional Specifications

Noise Avoidance and Zero Adjustment

Functionality, setup, and correction for noise avoidance and zero adjustment.

8.4 Functional Specifications

Measurement Value Functions

Covers retaining, auto-hold, comparator, and memory functions.

8.4 Functional Specifications

Memory Function Details

Detailed specifications for memory storage, retrieval, and clearing.

Auto-memory Function

Functionality and setup for the auto-memory feature.

8.4 Functional Specifications

Auto Power Save and Buzzer Functions

Functionality and settings for auto power save and buzzer features.

8.4 Functional Specifications

Battery Level and Clock Functions

Functionality and details for battery level indicator and clock.

Backlight Function

Functionality for turning the instrument's backlight on and off.

8.4 Functional Specifications

System Reset and Communication Functions

Functionality for system reset, USB, and Bluetooth communication.

8.5 Communication Specifications

USB Communication Specifications

Specifications for USB data rate, class, and connector.

Bluetooth Communication Specifications

Specifications for Bluetooth interface, antenna, distance, and profiles.

9 Maintenance and Service

9.1 Repair, Inspection, Cleaning

Guidelines for instrument maintenance, inspection, and cleaning procedures.

9.1 Repair, Inspection, Cleaning

Replacement Parts and Operating Life

Information on replacement parts, their operating life, and remarks.

9.2 Troubleshooting

Before Returning for Repair

Checks to perform before contacting support for repair.

9.2 Troubleshooting

Error Cause and Solution Table

Table listing errors, their causes, and solutions.

9.3 Error Messages

Troubleshooting Error Messages

Troubleshooting table for instrument error messages.

9.4 Frequently Asked Questions

Common Questions and Answers

Frequently asked questions about battery types, measurement limits, and threshold values.

9.5 Replacing the Fuse

9.6 Replacing the Test Lead’s Tip Pin

9.6 Replacing the Test Lead’s Tip Pin

Tip Pin Replacement for Model 9465-10

Detailed steps for replacing the tip pin on model 9465-10 test leads.

9.6 Replacing the Test Lead’s Tip Pin

Tip Pin Replacement for Model L2020

Detailed steps for replacing the tip pin on model L2020 test leads.

9.7 Disposing the Instrument (Removing the Lithium Battery)

Appendix

Appx. 1: Extending Test Leads and Induced Voltage

Impact of extending test leads on induced voltage and measurement accuracy.

Appendix

Appx. 2: Effect of Eddy Currents

How eddy currents affect measurement accuracy and how to mitigate them.

Appendix

Appx. 3: AC 4-terminal Measurement Method

Explanation of the AC 4-terminal method for resistance measurement.

Appendix

AC 4-terminal Measurement Method Explained

Diagram and explanation of the AC 4-terminal measurement principle.

Appendix

Appx. 4: Effects of Current Density

How current density affects measurements on wide or thick targets.

Appendix

Measuring Wide or Thick Targets

Measurement considerations for wide or thick targets.

Appendix

Appx. 5: Synchronous Detection System

Explanation of the synchronous detection system for obtaining effective resistance.

Appendix

Reducing Induced Voltage

Methods to reduce induced voltage and its impact on measurements.

Appendix

Appx. 2: Effect of Eddy Currents

How eddy currents affect measurement accuracy and how to mitigate them.

Appendix

Appx. 3: AC 4-terminal Measurement Method

Explanation of the AC 4-terminal method for resistance measurement.

Appendix

AC 4-terminal Measurement Method Explained

Diagram and explanation of the AC 4-terminal measurement principle.

Appendix

Appx. 4: Effects of Current Density

How current density affects measurements on wide or thick targets.

Appendix

Measuring Wide or Thick Targets

Measurement considerations for wide or thick targets.

Appendix

Appx. 5: Synchronous Detection System

Explanation of the synchronous detection system for obtaining effective resistance.

Appendix

Appx. 6: Calibration

Guidelines and precautions for instrument calibration.

Calibrating the Resistance Measurement Component

Procedure for calibrating the resistance measurement component.

Appendix

Calibrating the Voltage Measurement Unit

Procedure for calibrating the voltage measurement unit.

Canceling Disconnection Detection Function

How to cancel the disconnection detection function after calibration.

Warranty Certificate

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