Use two spanners here
for pipe connection
Do not work with two
spanners here.
Refrigerant leakage
shall occur
! CAUTION
• Atthetestrun,fullyopenthespindleandballstopvalve.
• Ifnotfullyopened,thedeviceswillbedamaged.
• Donotattempttoturnservicevalverodbeyonditsstop.
• Donotloosenthestopring.Ifthestopringisloosened,itisdangerous
sincethespindlewillhopout.
• Anexcessorashortageofrefrigerantisthemaincauseoftrouble
totheunits.Chargethecorrectrefrigerantquantityaccordingtothe
descriptionoflabelattheinsideofservicecover.
• Checkforrefrigerantleakageindetail.Ifalargerefrigerantleakage
occurs,itwillcausedifcultywithbreathingorharmfulgaseswould
occurifarewasbeingusedintheroom.
8.3 BRAZING WORK
! CAUTION
• Usenitrogengasforblowingduringpipebrazing.Ifoxygen,acetylene
oruorocarbongasisused,itwillcauseanexplosionorpoisonous
gas.
• A lot of oxidation lm will occur inside of tubes if no nitrogen gas
blowingis performed duringbrazingwork. This lmwill be ecked
offafteroperationandwillcirculateinthecycle,resultinginclogged
expansionvalves,etc.Thiswillcausebadinuencetothecompressor.
• Useareducervalvewhennitrogengasblowingisperformedduring
brazing.Thegaspressureshouldbemaintainedwithin0.03to0.05
MPa.Ifaexcessivelyhighpressureisappliedtoapipe,itwillcause
anexplosion.
8.4 REFRIGERANT CHARGE
! CAUTION
• Do not charge OXYGEN, ACETYLENE, or other ammable and
poisonousgasesintotherefrigerantbecauseanexplosioncanoccur.
Itisrecommended thatoxygenfree nitrogen bechargedfor these
typesoftestscyclewhenperformingaleakagetestoranairtighttest.
Thesetypesofgasesareextremelydangerous,
• Insulate the unions and are-nuts at the piping connection part
completely.
• Insulate the liquid piping completely to avoid a decrease of
performance;ifnot,itwillcausesweatingonthesurfaceofthepipe.
• Charge refrigerant correctly. Overcharging or insufcient charging
couldcauseacompressorfailure.
• Checkforrefrigerantleakageindetail.Ifalargerefrigerantleakage
occurred, it would cause difculty with breathing or harmful gases
wouldoccurifarewerebeingusedintheroom.
• Ifthearenutistigthenedtoohard,thearenutmaycrackaftera
longtimeandcauserefrigerantleakage.
8.5 CAUTION OF THE PRESSURE BY CHECK JOINT
When the pressure is measured, use the check joint of gas stop
valve (A), and use the check joint of liquid piping (B) in the gure
below.
At that time, connect the pressure gauge according to the
following table because of high pressure side and low pressure
side changes by operation mode.
Cooling
Operation
Heating
Operation
Check Joint for Gas Stop Valve “A” Low Pressure High Pressure
Check Joint for Piping “B” High Pressure Low Pressure
Check Joint for Liquid Stop Valve “C”
Exclussive for Vacuum Pump
and Refrigerant Charge
? NOTE
Becarefulthatrefrigerantandoildonotsplashtotheelectricalpartsat
removingthechargehoses.
C
B
A
There may be gas
trapped at the “O-ring
screw” part, which may
produce a sound when
released upon removal
of the cap.
However, this is not a
gas leakage.
REFRIGERANT PIPING & REFRIGERANT CHARGE