What causes excessive water leaks in Hypertherm Echion Water Pump?
If water leaks at a rate of more than 30 ml/minute because the high-pressure seal has failed or hydraulic fluid leaks at a rate of more than 30 ml/minute, replace the seal.
What to do if Hypertherm Echion Water Pump warns about too many motor starts?
Wait longer between stopping and starting the motor, as starting and stopping the motor rapidly can cause damage to the motor.
How to resolve a clogged thimble filter on Hypertherm Water Pump?
If the thimble filter on the on/off valve is clogged, clean or replace the thimble filter.
How to fix a blockage in the high-pressure tubing of Hypertherm Echion?
If there is a blockage in the high-pressure tubing, remove the blockage from the high-pressure tubing. Clean or replace the orifice.
What to do if the high-pressure poppet has failed in Hypertherm Water Pump?
If a high-pressure poppet part is damaged, replace the full assembly (high-pressure poppet, spring, and seat).
General| Brand | Hypertherm |
|---|---|
| Model | Echion |
| Category | Water Pump |
| Language | English |
Details warranty coverage and exclusions for Hypertherm waterjet products.
States that manual information is believed reliable but may contain errors.
Safety regulations take precedence over manual instructions; compliance is required.
Identifies certified products and their conformance to national safety standards.
Provides information on Material Safety Data Sheets (MSDS) and Safety Data Sheets (SDS).
Outlines necessary training for users operating or maintaining the equipment.
Provides critical medical guidance for high-pressure waterjet injuries.
Lists essential safety precautions for various operational aspects of the equipment.
Defines safety symbols like DANGER, WARNING, CAUTION, and NOTICE.
Lists and explains symbols and marks typically found on Hypertherm equipment.
Explains the function of a boost pump to increase water pressure.
Describes the operation panel controls including buttons, key switches, and indicator lights.
Introduces the primary operation screen and its functions.
Provides a step-by-step procedure for daily pump startup and inspection.
Details how to check the hydraulic fluid level and quality.
Guides the user through the process of starting the pump.
Covers selecting pressure modes and setting target water pressure.
Describes procedures for stopping the pump remotely and locally.
Explains the function and use of the emergency stop button.
Lists safety precautions specific to performing preventive maintenance.
Provides a recommended schedule for maintenance tasks based on operating hours.
Details maintenance tasks for the intensifier, including repair intervals and procedures.
Details the procedure for replacing the water filter based on usage or pressure differential.
Guides the user through testing pH, silica content, water hardness, and TDS.
Details the procedure for replacing the hydraulic fluid based on time or condition.
Describes the process for lubricating the primary motor bearings every 3,000 hours.
Guides the user through a gradual startup procedure after significant maintenance.
Lists the standard tool kit and its components required for maintenance.
Lists available kits for maintaining and repairing the pump.
Lists components of the high-pressure water system with part numbers.
Lists components of the low-pressure water system with part numbers.
Safety precautions to follow during troubleshooting activities.
Describes how the controller indicates problems and how to acknowledge alarms.
Details fault conditions that cause the pump to shut off and their resolutions.
Troubleshoots issues related to the primary motor, such as overheating or failure to start.
Focuses on troubleshooting leaks within the intensifier system.
Addresses overstroke alarms, their causes, and diagnostic steps.
Troubleshoots issues related to the hydraulic fluid, such as the intensifier not stroking.
Discusses issues related to hydraulic fluid temperature and cooling systems.
Covers troubleshooting for low-pressure water supply issues.
Addresses problems with achieving target water pressure and high-pressure leaks.
Covers various types of leaks within the system and their solutions.
Lists ambient temperature, humidity, and storage conditions.
Specifies the type, capacity, and operating parameters for hydraulic fluid.
Provides dimensions, weights, electrical, and water specifications for the Echion 15 model.
Lists dimensions, weights, electrical, and water specs for the Echion 30 model.
Details dimensions, weights, electrical, and water specs for the Echion 50 model.
Provides torque specifications for fasteners like end cap nuts and flange bolts.
Lists torque values for various high-pressure water fittings.
Essential safety warnings and guidelines to follow during installation.
Lists obligations of the buyer related to equipment installation and site preparation.
Covers location, cooling, and hydraulic fluid requirements for installation.
Provides instructions for inspecting and verifying the delivered equipment.
Guides the placement and initial setup of the pump.
Explains how to connect compressed air, water, and cooling lines to the pump.
Details the connections for cutting water, waste water, and compressed air.
Covers the procedure for connecting the pump to the electrical power supply.
Provides the procedure for the initial startup of the pump.
Describes how to flush the system to remove debris from new tubing.
Explains how to use adjustment screens to configure system settings.
Details how to adjust timers for the pump's startup sequence.
Guides users on adjusting maximum pressure and pressure increments.
Explains how to enable/disable the intensifier and set overstroke percentage.
Visual guide to the primary operation screen and its various states.
Maps showing navigation through different system adjustment screens.
Visual guide to accessing maintenance-related screens on the operator interface.
Schematic diagram illustrating the hydraulic and water systems.
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