Inovance CS500 - User Manual

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Summary

Preface

Safety Information and Precautions

Safety Information

Essential safety guidelines before, during, and after installation and operation.

Precautions

Detailed precautions for motor tests, operation limits, and environmental factors.

Product Information

Designation Rules

Explains the naming convention and model structure of the CS500 drive.

Nameplate

Details the information found on the CS500 product nameplate.

CS500 Models and Technical Data

Lists available CS500 models with their power capacity, current, and motor compatibility.

Technical Specifications

Outlines the technical features and performance parameters of the CS500 drive.

Physical Dimensions and Mounting Dimensions

Provides drawings and dimensions for physical installation and mounting.

Optional Parts

Lists available optional accessories for enhancing CS500 functionality.

Repair and Maintenance

Covers routine checks, periodic inspections, and maintenance procedures.

Warranty Agreement

Outlines the terms and conditions of the product warranty.

CS500 Selection Guideline

Provides guidance on selecting the appropriate CS500 model based on application needs.

Braking Component Selection Guideline

Offers advice on selecting suitable braking components for the CS500.

Mechanical and Electrical Installation

Mechanical Installation

Details environmental requirements and installation space for mechanical setup.

Electrical Installation

Covers selection of peripheral devices and detailed wiring procedures.

Operation and Display

Operation Panel

Explains the controls, indicators, and display of the CS500 operation panel.

Viewing and Modifying Function Codes

Guides users on navigating and changing function codes and parameters.

Viewing Status Parameters

Describes how to monitor the drive's operational status and parameters.

Starting or Stopping the AC Drive

Details methods for controlling the drive's start and stop functions.

Setting the Running Frequency of the AC Drive

Explains how to configure frequency sources and settings for operation.

Motor Parameter Setting and Automatic Tuning

Covers motor parameter configuration and the auto-tuning process.

Setting the Password

Instructions for setting up password protection for parameter access.

Function Code Table

Group F0: Basic parameters

Lists and describes fundamental operating parameters (F0 group).

Group F1: Motor parameters

Details parameters related to motor configuration and auto-tuning (F1 group).

Group F2: Vector control parameters

Covers parameters specific to vector control modes (F2 group).

Group F3: V;F control parameters

Details parameters for Voltage/Frequency (V/F) control modes (F3 group).

Group F4: Input terminals

Describes the functions and configurations of input terminals (F4 group).

Group F5: Output terminals

Explains the functions and configurations of output terminals (F5 group).

Group F6: Auxiliary Functions 1

Lists auxiliary functions for enhanced control and operation (F6 group).

Group F7: Operation Panel and Display

Parameters related to the operation panel and display features (F7 group).

Group F8: Auxiliary Functions 2

Details additional auxiliary functions for specialized control (F8 group).

Group F9: Faults and protection

Lists protection functions and fault codes for system safety (F9 group).

Group FA: Crane Time Sequence Functions

Parameters specific to crane operation sequences (FA group).

Group FB: Special Crane Functions

Advanced functions tailored for crane applications (FB group).

Group FC: Multi-speed

Parameters for configuring multi-speed operation modes (FC group).

Group FD: Communication Parameters

Settings for communication protocols and interfaces (FD group).

Group FP: User Password

Parameters for managing user passwords and system security (FP group).

EMC

Definition

Defines Electromagnetic Compatibility (EMC) and its importance.

Introduction to EMC Standard

Discusses the EMC standards and testing applied to the CS500.

Harmonic Effect

Addresses the impact of power supply harmonics on the AC drive.

Electromagnetic Interference and Installation Precautions

Guidelines to mitigate electromagnetic interference during installation.

How to Handle Interference of Surrounding Equipment on the AC drive

Methods to prevent external equipment interference on the AC drive.

How to Handle Interference of the AC Drive on Surrounding Equipment

Methods to prevent the AC drive from interfering with surrounding equipment.

Leakage Current and Handling

Discusses leakage current issues and their handling.

Precautions for Installing the EMC Input Filter at Input Side of Power Supply

Specific installation precautions for EMC input filters.

Troubleshooting

Introduction

Overview of the CS500's fault detection and protection features.

Common Faults and Troubleshooting

Lists common issues, their causes, and solutions for troubleshooting.

Appendix A: Common PG Card (MD32 PG)

Models and Specifications

Details the available PG card models and their technical specifications.

Usage Description

Explains how to use the PG card for encoder signal processing.

Application Connections

Shows connection diagrams for encoders with the PG card.

Appendix B: I;O Extension Card (MD32 IO)

Overview

Introduces the MD32IO card and its capabilities for expanding I/O.

Mechanical Installation and Functions of Control Terminals

Guides on installing the card and describes its control terminals.

Appendix C Relay Extension Card Especially for the Crane AC Drive (CS70 RC1)

Overview

Introduces the CS70RC1 relay extension card and its included parts.

Mechanical Installation and Functions of Control Terminals

Details the installation process and control terminals of the relay card.

Parameter Setting

Explains how to set parameters related to the relay extension card functions.

Inovance CS500 Specifications

General

Humidity	5% to 95% (non-condensing)
Cooling Method	Forced air cooling
Output Voltage	0 to Input Voltage
Output Current	Dependent on model
Control Mode	V/F control, sensorless vector control
Protection Functions	Overvoltage, undervoltage, overload, overheat, short circuit
Communication	Modbus, CANopen
Operating Temperature	-10°C to 40°C
Storage Temperature	-20°C to 60°C