What to do if my JLG E600 Lifting Systems unit is off and the engine won't crank?
If the JLG Lifting Systems unit is off or disabled, and the engine won't crank, begin by checking the position of the selector switch and ensure the inhibit run is released. Inspect the warning LED and address any faults before restarting the RBS. Verify the start battery voltage, check the control fuse, and look for any loose wiring or connections.
Why is my JLG E600 engine temperature high?
If your JLG Lifting Systems engine temperature is high, check for any obstructions blocking the cooling airflow to the engine. Ensure the ambient temperature is within the engine's design limits. Also, verify the correct operation of the engine temperature sensor.
What to do if my JLG Lifting Systems engine is overcranking?
If the JLG Lifting Systems engine is experiencing an overcrank, first check the fuel level and connections. Then, verify the operation of the fuel solenoid and fuel pump. Check the start battery voltage. If the engine exhaust contains white smoke, it indicates fuel is entering the engine but the engine is not firing. If the ambient temperature is low, verify that the heater and/or glow plug are operating.
Why is my JLG E600 engine running with underspeed?
If the JLG Lifting Systems engine is running with underspeed, make sure there's enough fuel and combustion air going to the engine. Check the air cleaner. Also, check the governor lever setting and readjust it if needed.
What to do if my JLG Lifting Systems shows low oil pressure?
If the JLG Lifting Systems reports low oil pressure, check the oil level and the oil supply lines. Also, verify the correct operation of the oil pressure switch with a test gauge.
What causes overspeed in JLG E600 Lifting Systems?
If the JLG Lifting Systems indicates an overspeed condition, verify the setting of the governor lever and readjust it if required.
What to do if my JLG E600 Lifting Systems shows overvoltage?
If the JLG Lifting Systems shows an overvoltage, check the alternator output voltage.
What to do if my JLG E600 Lifting Systems has no speed signal?
If the JLG Lifting Systems has no speed signal, check the wiring connections.
General| Brand | JLG |
|---|---|
| Model | E600 |
| Category | Lifting Systems |
| Language | English |
Contains general safety precautions for aerial platform maintenance. Emphasizes paying strict attention to warnings to avoid injury or damage.
Highlights the high pressures in hydraulic systems and the importance of relieving pressure before disconnecting components.
Lists critical safety precautions for maintenance, including using correct parts, no smoking, and avoiding entanglement.
Details fluid capacities for the generator fuel tank, hydraulic tank, and drive hub.
Lists key operating parameters like workload, travel grade, height, width, and speeds.
Provides specifications for the generator, including alternator output, RPM, and battery voltage.
Details specifications for the battery charger, including AC input, draw, and DC output.
Specifies details about the drive motor and brake system.
Lists tire sizes, types, and pressures for the equipment.
Specifies the operational speeds for various functions like lift, swing, and drive.
Lists pressure settings in PSI and BAR for various hydraulic functions.
Provides torque values for critical fasteners like wheel lugs and swing bearing bolts.
Lists the weights of major components like frame, boom, tires, and counterweight.
Illustrates the location of the machine's serial number plate and stamped number.
Details hydraulic oil specifications, including SAE viscosity grades and temperature ranges.
Provides a diagram and specifications for lubrication points and intervals for operator maintenance.
Outlines the importance of inspection and maintenance programs, including pre-start, pre-delivery, and annual inspections.
Provides general information on servicing and maintenance, emphasizing safety, cleanliness, and component handling.
Details methods for measuring acceptable cylinder drift for platform and cylinder components.
Provides guidelines for inspecting, replacing, and reassembling filament wound bearings and pins.
Instructs on proper procedures for welding on JLG equipment, including grounding and what not to do.
Explains the necessity and procedure for applying silicone dielectric compound to electrical connectors.
Covers tire inflation, damage assessment, replacement criteria, and wheel installation procedures.
Details the drive hub disassembly and re-engagement procedures for towing.
Explains roll, leak, and brake testing, and procedures for drive hub assembly and initial start-up.
Provides detailed disassembly, assembly, and bleeding procedures for the MICO drive brake.
Explains the adjustment procedure for speed sensors to ensure proper drive operation.
Details the procedure for testing the oscillating axle lockout system, including bleeding and checking cylinders.
Covers roll, leak, and brake testing, tightening bolts, and motor control valve disassembly for the swing drive.
Provides instructions for quarterly battery maintenance and on-board charger operation.
Describes generator components and their functions, including alternator, dynamo, and starter systems.
Details generator components for newer serial numbers, including engine, alternator, and dynamo systems.
Explains the RBS controller interface and pin assignments for troubleshooting and configuration.
Provides a table correlating flash codes with problems and their solutions for the RBS system.
Details the removal and installation procedures for the main boom assembly, including jib components.
Provides a step-by-step guide for calibrating the load cell system, including password entry and adjustments.
Explains the theory of operation, disassembly, inspection, and assembly of the platform rotator.
Details the theory of operation for later models of the platform rotator, including its mechanism.
Lists and describes the basic tools required for assembly and disassembly of the actuator.
Explains the operating principle and disassembly procedure for the Jib Rotator.
Describes methods (Cup and Brush, Dip, Spray, Brush-on) for lubricating O-rings before hydraulic assembly.
Explains the operation of double-acting cylinders and the function of holding valves in hydraulic systems.
Provides procedures for checking cylinders with and without counterbalance valves for leaks.
Outlines general procedures for cylinder disassembly, cleaning, inspection, and assembly.
Lists and describes how to set hydraulic pressure for various functions like lift, swing, and steer.
Introduces the JLG Control System, its benefits, and the use of the hand-held analyzer for configuration.
Provides instructions on connecting the analyzer to the motor controller and powering up the system.
Explains how to navigate the analyzer display and menus to access system information and settings.
Details the procedure for changing the analyzer's access level by entering a password.
Guides users on adjusting personality settings and machine parameters using the analyzer.
Explains how to select machine models and adjust settings like ground alarm and drive cutout.
Lists personality settings, their ranges, and default values for functions like drive, lift, and swing.
Provides information on programming machine configuration settings, including tilt, drive cutout, and jib.
Describes the procedure for leveling the vehicle and the function of the tilt module.
Outlines the structure of the analyzer's diagnostic menus for accessing personality settings.
Explains how to perform system self-tests to locate and identify typical problems in the control system.
Covers fundamental multimeter usage, including grounding, backprobing, min/max, polarity, scale, and voltage measurement.
Provides methods for checking basic, limit, automatic, low-side, and high-side switches.
Details the importance and procedure for applying silicone dielectric compound to prevent oxidation and ensure connectivity.
Explains applying silicone dielectric compound to AMP connectors and the assembly process.
Covers assembly and disassembly procedures for DT/DTP and HD30/HDP20 series Deutsch connectors.
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