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TFG 430
Jungheinrich TFG 430 User Manual
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08.1
1 EN
26
3.4
Mast versions
Z
All dimensions in mm
Special trucks are not included in this overview.
DFG/TFG 316/320
Mast table
VDI 3596
Description
Lift h3
Free lift
h2
Height retracted
h1
H
e
i
g
h
t
extended h4
Mast
weight
(kg)
ZT
2900
150 1985
3520
440
3100
150
2085
3720
450
3300 150
2185
3920
465
3600 150
2335
4220
485
3800 150
2435
4420
500
4000 150
2535
4620
525
4500 150
2835
5120
565
5000
150
3085
5620
600
ZZ
2900 1290
1940
3550
465
3100 1390
2040
3750
480
3300 1490
2140
3950
490
3600 1640
2290
4250
515
3800 1740
2390
4450
545
4000 1840
2490
4650
555
4500 2140
2790
5150
600
DZ
4200 1290
1940
4850
590
4350 1340
1990
5000
600
4500 1390
2040
5150
610
4800 1490
2140
5450
630
5000 1565
2215
5650
650
5500 1740
2390
6150
700
6000 1940
2590
6650
740
25
27
Table of Contents
Table of Contents
7
A Correct Use and Application
11
General
11
Correct Application
11
Approved Application Conditions
12
Proprietor Responsibilities
13
Adding Attachments And/Or Accessories
13
B Truck Description
15
Application
15
Truck Models and Rated Capacity
15
Assemblies and Functional Description
16
Assembly Overview
16
Functional Description
17
Technical Specifications
19
Performance Data
19
Dimensions
22
Weights
25
Mast Versions
26
Tyre Type
29
Engine Data
30
Norms
31
Conditions of Use
32
Electrical Requirements
32
Identification Points and Data Plates
33
Data Plate
35
Truck Capacity Plate
36
Attachment Capacity Plate
37
Stability
37
C Transport and Commissioning
39
Transport
39
Truck Laden
39
Centre of Gravity of the Truck
39
Lifting the Truck by Crane
40
Loading with Another Industrial Truck
41
Securing the Truck During Transport
42
Using the Truck for the First Time
43
D Fuelling the Truck
45
General
45
Safety Regulations for Handling Diesel Fuel and LPG
45
LPG System Relief Valve
47
Adding Diesel
48
Fuelling
48
Fuelling with Fuel Containers
49
LPG Containers
50
LPG Bottles
50
Liquid Gas Tank
53
Fuel Level Indicator
54
Display Unit
54
Level Indicator for LPG Bottles (O)
54
E Operation
55
Safety Regulations for the Operation of the Forklift Truck
55
Displays and Controls
57
Control Panel with Display Unit
59
Preparing the Truck for Operation
62
Checks and Operations to be Performed before Starting Daily Operation
62
Entry and Exit
63
Trucks with Reduced Headroom X (O)
63
Setting up the Operator Position
64
Seat Belt
68
Industrial Truck Operation
69
Safety Regulations for Truck Operation
69
Preparing the Truck for Operation
71
Parking the Truck Securely
74
Emergency Disconnect
75
Travel
76
Steering
77
Brakes
78
Adjusting the Forks
80
Replacing the Forks
81
Lifting, Transporting and Depositing Loads
82
Operating the Lift Mechanism and Integrated Attachments
84
Safety Instructions for Operating Additional Attachments
89
Operating Additional Attachments for the SOLO-PILOT
92
Fitting Additional Attachments
94
Towing Trailers
96
Optional Equipment
98
Steel Cab
98
Sliding Windows
99
Panel Door
100
Operator Position Extension
100
Backrest Extension
101
Heating and Air Conditioning System
102
Removable Load Backrest
104
Fire Extinguisher
104
Rockinger Coupling with Hand Lever or Remote Control
105
Camera System
106
Optional Equipment for Working in Areas with Heavy Accumulation of Dust
107
Roof Window Wiper
107
Tilt Angle Display
108
Speed Reduction
108
Reversing Block
108
Direction Switch Mounted to the Steering Column
108
Temperature Control System
109
Troubleshooting
110
Operating the Truck Without Its Own Drive System
113
F Industrial Truck Maintenance
117
Operational Safety and Environmental Protection
117
Maintenance Safety Regulations
118
Servicing and Inspection
123
Maintenance Checklist DFG
123
Owner
123
Customer Service
127
Maintenance Checklist TFG
135
Owner
135
Customer Service
139
Lubricants and Lubrication Schedule
148
Handling Consumables Safely
148
Lubrication Schedule
150
Consumables
151
Maintenance and Repairs
154
Preparing the Truck for Maintenance and Repairs
154
Opening the Rear Panel
154
Unlocking the Engine Bonnet
155
Checking the Wheel Attachments
156
Hydraulic System
157
Engine Maintenance
160
Checking Electrical Fuses
173
Starter Battery
177
Exhaust System
178
Seat Belt Maintenance
179
Transmission
179
Brake
180
Restoring the Truck to Service after Maintenance and Repairs
181
Decommissioning the Industrial Truck
182
Prior to Decommissioning
183
During Decommissioning
183
Restoring the Truck to Service after Decommissioning
184
Safety Tests to be Performed at Intervals and after Unusual Incidents
185
Final De-Commissioning, Disposal
186
Human Vibration Measurement
186
4
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Jungheinrich TFG 430 Specifications
General
Brand
Jungheinrich
Model
TFG 430
Category
Forklifts
Language
English
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