LELY ASTRONAUT A3

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1-4 Introduction

D-H001.0609EN

KEY:

1. Box - 2. Feed Assembly - 3. Entrance/Exit Gates - 4. Robot Arm - 5. Weighbridge - 6. X-link - 7.

Machine Room

Astronaut Milking Robot (LH Model)

Main Page

Trademarks, Copyright and Disclaimer3
List of Included Amendments5
Preface7
Manual Contents7
Applicability7
Registration8
Maintenance Authorization9
Local Maintenance Contact Number10
Table of Contents11
Milking Robot12
Box17
Machine Room18
Robot Arm Assembly18
X-Link Control Panel18
Tank Room19
Office19
Compressor19
Safety23
Introduction23
Signal Words23
Safety Instructions23
General Safety24
Electrical Safety24
Installation Safety24
Operating Safety25
Maintenance Safety25
Safety Decals25
Safety Decal Messages25
Maintenance of Safety Decals30
Installation of Safety Decals30
Emergency Stop Buttons30
Specifications33
Dimensions and Weight33
Operation Area33
Compressor Unit33
Type33
Output33
Description and Operation35
Introduction35
Description37
Milking Robot37
Udder and Tail Shaving37
Operator Interfaces37
Cleaning System46
Alarm System48
Installation55
Operating Instructions57
Start the System57
Calibrate the Robot Arm58
Start the Milking Robot59
Put the Milking Robot in Operation60
Take the Milking Robot out of Operation61
Take the Robot out of Operation (X-Link)61
Take the Robot out of Operation (CRS+)61
Extra Feed62
Switch on Extra Feed62
Switch off Extra Feed62
Empty the M4Use Buckets63
Empty the Milk Tank64
Sampling65
Preparation65
Change Sample Rack67
Stop Sampling67
Alarm Handling69
Clear Active Alarms69
Suppress Active Alarms69
Cleaning System70
X-Link70
Crs73
Milking74
First Milking74
Interrupt a Visit75
Interupt Pre-Treatment75
Attach the Milk Cups Again75
Prolong Milking76
Interrupt Post Treatment76
Preventive Maintenance77
Preventive Maintenance Schedule77
Clean the Bleed Holes79
Clean the Outside of the Teat Cups80
Clean the Robot Arm and the Box81
Clean the Stds Screen82
Clean the X-Link Touch Screen83
Clean the Vacuum Pump84
Examine the Air Compressor and the Air Dryer87
Examine the Alarms88
Examine the Cleaning Brushes89
Feed Funnel90
Examine the Twin Tubes92
Examine the Attention List94
Examine the Quantity of Astri®-CID95
Examine the Quantity of Astri®-LIN95
Examine the Quantity of Astri®-L95
Examine the Quantity of Astri®-UC95
Examine the Teat Cup Liners97
Examine the Vacuum Pump Oil Level98
Measure the Concentration of Astri®-L100
Replace the Filter Element of the Single Filter101
Replace the Filter Element of the Twin Filter103
Replace the Teat Cup Liners104
Corrective Maintenance107
Replace the Cleaning Brushes107
Replace a Twin Tube108
Shorten a Twin Tube111
Test and Adjustment113
Test the Save-Life Switch113
Adjust the Service Positions115
Adjust the Home Position115
Adjust the Service-1 Position115
Adjust the Service-2 Position115
Adjust the Service-3 Position116
Adjust the ACID:HYPO Ratio117
Adjust the Quantity of Pre-Treatments117
Adjust the Milk Separation Settings for Calving Cows118
Adjust the Milk Separation Settings for Sick Cows118
Troubleshooting119
The Milk Is Moving up and Down/ Is Not Transported119
Brushes Are Dirty after Cleaning119
Troubleshooting Flowcharts120
Alarms and Phone Calls120
Diagrams121
Milking Robot121
LH Length Dimensions (Metric)121
LH Width Dimensions (Metric)122
LH Length Dimensions (Imp)122
LH Width Dimensions (Imp)123
RH Length Dimensions (Metric)123

LELY ASTRONAUT A3 - Page 20

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