EasyManua.ls Logo

LELY ASTRONAUT A3 User Manual

LELY ASTRONAUT A3
138 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
Lely Industries N.V. Dairy Equipment
ASTRONAUT A3
Milking Robot
Operator Manual
D-H001.0609EN
English Original

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the LELY ASTRONAUT A3 and is the answer not in the manual?

LELY ASTRONAUT A3 Specifications

General IconGeneral
Control SystemLely T4C
SoftwareLely T4C management software
TypeAutomatic Milking System (AMS)
Power Supply3-phase, 400V, 50Hz
CommunicationEthernet, WiFi
Milk yield recordingYes, per quarter and per cow
Teat detection systemLaser-guided teat detection
Cleaning systemAutomatic cleaning after each milking
Cow identificationRFID identification

Summary

Introduction to the Milking Robot System

Milking Robot Components and Function

Description of the milking robot's main components and their roles in the system.

Tank Room Overview

Details on the components and function of the milk storage tank room.

Office System Configuration

Explains the role of the Personal Computer (PC) and farm management software.

Compressor Unit Details

Information on the function and components of the air compressor system.

Safety Guidelines and Precautions

Introduction to Safety Alerts

Importance of safety alert symbols and following safety messages.

Understanding Signal Words

Explanation of DANGER, WARNING, and CAUTION signal words.

Operator Safety Instructions

User responsibilities and general safety guidelines for operation and maintenance.

Safety Decal Information

Details and guidance on understanding and maintaining safety decals.

Emergency Stop Button Locations

Location and function of the emergency stop buttons on the robot.

Equipment Specifications

Milking Robot Dimensions and Weight

Key dimensions, weight, and operation area of the milking robot.

Compressor Unit Specifications

Details on the type, dimensions, weight, and output of the compressor.

System Description and Operation

Introduction to the Milking System

Overview of the ASTRONAUT A3 milking system's components and their functions.

Detailed System Description

In-depth explanation of the milking robot's physical parts and assemblies.

Cleaning System Procedures

Procedures for the various cleaning cycles of the milking system.

Alarm System Functionality

How alarms are indicated, prioritized, and managed within the system.

Operating the Milking Robot

Starting the Milking System

Step-by-step instructions for initiating the milking robot system.

Calibrating the Robot Arm

Procedure for calibrating the robot arm's positions.

Taking the Robot Out of Operation

Procedures for safely taking the milking robot out of operation.

Alarm Handling Procedures

Instructions on how to manage and clear system alarms.

Cleaning System Operations

Procedures for initiating various cleaning cycles via the X-link.

Milking Process Steps

Detailed instructions covering the milking process for cows.

Preventive Maintenance Schedule

Preventive Maintenance Task Overview

Table detailing maintenance tasks and recommended frequencies.

Cleaning Bleed Holes

Procedure for cleaning the bleed holes in each teat cup.

Cleaning Robot Arm and Box

Instructions for cleaning the robot arm and the interior of the box.

Cleaning the Vacuum Pump

Steps for cleaning the vacuum pump components.

Replacing Single Filter Element

Procedure for replacing the filter element of the single filter.

Replacing Teat Cup Liners

Instructions for replacing the teat cup liners.

Corrective Maintenance Procedures

Replacing Cleaning Brushes

Procedure for removing and installing new cleaning brushes.

Replacing a Twin Tube

Step-by-step guide for replacing a twin tube.

Testing and Adjustments

Testing the Save-Life Switch

Procedure to test the functionality of the save-life switch.

Adjusting Service Positions

Calibrating the robot arm's home and service positions.

Adjusting ACID:HYPO Ratio

Procedure for adjusting the ratio of cleaning agents.

Troubleshooting Common Issues

Milk Transport Problems

Solutions for milk moving up/down or not being transported.

Dirty Brushes After Cleaning

Steps to address issues with dirty cleaning brushes.

Troubleshooting Flowcharts

Visual flowcharts for diagnosing alarms and phone calls.

Diagrams and Illustrations

Milking Robot Dimensions

Diagrams showing the length and width dimensions of the milking robot.

Glossary of Terms

Related product manuals