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LELY ASTRONAUT A3 Next User Manual

LELY ASTRONAUT A3 Next
192 pages
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innovators in agriculture
www.lely.com
Lely Industries N.V.
LELY ASTRONAUT
A3 Next
Milking Robot
Operator Manual
D-H023.0906EN
English Original

Table of Contents

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LELY ASTRONAUT A3 Next Specifications

General IconGeneral
TypeAutomatic Milking System
Teat Detection SystemLaser-guided
Control SystemTouchscreen interface
Pre-treatmentTeat cleaning and stimulation
Milk TankIntegrated
Cleaning SystemAutomatic
Power Supply400V, 50Hz
Dimensions (LxWxH)2800 x 2200 mm
SoftwareT4C
ConnectivityEthernet
Milking CapacityUp to 70 cows

Summary

Introduction

Milking System Overview

Describes the automated milking system and its primary parts.

Operator Interfaces

Lists the three main interfaces for controlling the milking system.

Safety

Introduction to Safety

Explains the purpose of safety alert symbols and signal words.

Safety Instructions

Provides general safety rules for operating and maintaining the robot.

Safety Decals

Explains various safety symbols and their meanings.

Emergency Stop Buttons

Explains the function of emergency stop buttons and how to reset them.

Specifications

Milking Robot Dimensions and Weight

Details the physical dimensions and weight of the milking robot.

Operation Area

Specifies the minimum space required around the robot for operation.

Compressor Unit

Lists recommended compressor units and their dimensions/weight.

Milk Quality Control System MQC-C (Option)

Details the milk usage per quarter for testing and filling.

Description and Operation

Component Description

Lists the main systems and components of the Astronaut A3 Next.

Robot Arm System

Explains the assembly and movement of the robot arm.

Milking System

Outlines the subsystems of the milking process.

Support Systems

Explains the T4C network's architecture and connected devices.

Operation

Outlines the stages involved in milking a cow.

Alarm System

Explains how alarms are indicated and the system's functions.

User Interfaces

Details the X-Link interface for controlling and monitoring the robot.

CRS+

Lists the capabilities of the CRS+ cleaning and reporting system.

OPERATING INSTRUCTIONS

Start Up and Reset

Procedures for starting up and resetting the milking robot.

Milking

Essential preparations before the first milking of a cow.

Cleaning

Instructions for initiating cleaning cycles via the CRS+.

Robot Arm

Procedure for moving the robot arm to its home position.

Extra feed

How to enable the extra feed function for cows.

Empty the Milk Tank

Procedure for connecting the milk truck to the tank.

Sampling

Steps to connect the sampling shuttle for milk collection.

Alarm Handling

Steps to acknowledge and confirm active alarms.

MAINTENANCE

Preventive Maintenance Schedule (Farmer)

Schedule of preventive maintenance tasks for robot operators.

Preparation

Step-by-step guide to safely shut down the milking robot.

Covers and Doors

Procedures for removing and installing robot arm side covers.

Feeding System

Procedure for cleaning the robot's feeding system components.

Robot Arm Systems

How to clean the bleed holes in the teat cups.

Milking System

Inspecting teat cup liners for dirt, damage, and proper installation.

Milk Transport System

Inspecting twin tubes for damage and proper alignment.

Cleaning Systems

Ensures correct Astri-products are used and their hoses are properly connected.

Support Systems

Checking the air compressor and dryer for proper function.

Control Systems

How to check attention alarms on X-Link, T4C, or CRS+.

TEST AND ADJUSTMENT

Covers and Doors

No specific test/adjustment procedures for covers and doors.

Box

No specific test/adjustment procedures for the box.

Feeding System Calibration

Procedures for calibrating the feed portion dispensed by the robot.

Robot Arm System

Steps to shorten or adjust the cup cords on the teat cups.

Milking System

No specific test and adjustment procedures are listed for the milking system.

Milk Transport System

Procedure to manually record a cow's calving event in T4C.

Cleaning Systems

Checks the spray pattern of the teat disinfection nozzle.

Alarm System

Configures how the CRS+ system triggers alarms or phone calls.

Support Systems

Procedures for testing the functionality of the save-life switch.

TROUBLESHOOTING

The Milk is moving up and down in the Milk Tube

Addresses issues with milk flow in the tube due to clogged bleed holes.

No Milk Flow in Teat Cups and Twin Tubes

Diagnoses causes for lack of milk flow from teat cups.

Milk Jar Not Emptied After Milking

Troubleshooting steps if the milk jar fails to empty.

Cleaning Brushes Dirty After Brush Cleaning

Addresses issues with dirty or non-turning cleaning brushes.

Udders Not Clean Before Milking

Solutions for udders not being clean before the milking process starts.

Cleaning Brushes Are Dry

Explains why cleaning brushes might be dry and how to resolve.

X-Link is OFF

Steps to troubleshoot if the X-Link interface is not operational.

Alarm System Does Not Generate Phone Call During Night

Troubleshooting steps for alarm call failures at night.

Robot Arm Falls Down

Addresses issues related to the robot arm unexpectedly falling.

Robot Arm Does not Connect

Troubleshooting steps when the robot arm fails to connect.

Cow is Not Identified

Diagnoses issues when the cow identification system fails.

Troubleshooting Flowcharts

Visual flowchart for troubleshooting alarm and phone call issues.

DIAGRAMS

Left Hand Model Dimensions

Provides metric length dimensions for the LH model.

Right Hand Model

Provides metric length dimensions for the RH model.

MQC-C Process Flow

Explains flowchart shapes and their meanings.

GLOSSARY OF TERMS

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