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ASTRONAUT A3
LELY ASTRONAUT A3 User Manual
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4-2
Descripti
on and Op
eration
D-H001.
0609EN
Exam
ple of the C
onnectio
n of the P
arts of the
ASTRO
NAUT A3 Mi
lking S
ystem
1 = Milking Robot, 2 = T4C Network, 3 = PC, 4 = Alarm Box (separate or integrat
ed), 5 = CRS+,
6 = Milk Storage Tank, 7 = Milk Delivery System
35
37
Table of Contents
Trademarks, Copyright and Disclaimer
3
List of Included Amendments
5
Preface
7
Manual Contents
7
Applicability
7
Registration
8
Maintenance Authorization
9
Local Maintenance Contact Number
10
Table of Contents
11
Milking Robot
12
Box
17
Machine Room
18
Robot Arm Assembly
18
X-Link Control Panel
18
Tank Room
19
Office
19
Compressor
19
Safety
23
Introduction
23
Signal Words
23
Safety Instructions
23
General Safety
24
Electrical Safety
24
Installation Safety
24
Operating Safety
25
Maintenance Safety
25
Safety Decals
25
Safety Decal Messages
25
Maintenance of Safety Decals
30
Installation of Safety Decals
30
Emergency Stop Buttons
30
Specifications
33
Dimensions and Weight
33
Operation Area
33
Compressor Unit
33
Type
33
Output
33
Description and Operation
35
Introduction
35
Description
37
Milking Robot
37
Udder and Tail Shaving
37
Operator Interfaces
37
Cleaning System
46
Alarm System
48
Installation
55
Operating Instructions
57
Start the System
57
Calibrate the Robot Arm
58
Start the Milking Robot
59
Put the Milking Robot in Operation
60
Take the Milking Robot out of Operation
61
Take the Robot out of Operation (X-Link)
61
Take the Robot out of Operation (CRS+)
61
Extra Feed
62
Switch on Extra Feed
62
Switch off Extra Feed
62
Empty the M4Use Buckets
63
Empty the Milk Tank
64
Sampling
65
Preparation
65
Change Sample Rack
67
Stop Sampling
67
Alarm Handling
69
Clear Active Alarms
69
Suppress Active Alarms
69
Cleaning System
70
X-Link
70
Crs
73
Milking
74
First Milking
74
Interrupt a Visit
75
Interupt Pre-Treatment
75
Attach the Milk Cups Again
75
Prolong Milking
76
Interrupt Post Treatment
76
Preventive Maintenance
77
Preventive Maintenance Schedule
77
Clean the Bleed Holes
79
Clean the Outside of the Teat Cups
80
Clean the Robot Arm and the Box
81
Clean the Stds Screen
82
Clean the X-Link Touch Screen
83
Clean the Vacuum Pump
84
Examine the Air Compressor and the Air Dryer
87
Examine the Alarms
88
Examine the Cleaning Brushes
89
Feed Funnel
90
Examine the Twin Tubes
92
Examine the Attention List
94
Examine the Quantity of Astri®-CID
95
Examine the Quantity of Astri®-LIN
95
Examine the Quantity of Astri®-L
95
Examine the Quantity of Astri®-UC
95
Examine the Teat Cup Liners
97
Examine the Vacuum Pump Oil Level
98
Measure the Concentration of Astri®-L
100
Replace the Filter Element of the Single Filter
101
Replace the Filter Element of the Twin Filter
103
Replace the Teat Cup Liners
104
Corrective Maintenance
107
Replace the Cleaning Brushes
107
Replace a Twin Tube
108
Shorten a Twin Tube
111
Test and Adjustment
113
Test the Save-Life Switch
113
Adjust the Service Positions
115
Adjust the Home Position
115
Adjust the Service-1 Position
115
Adjust the Service-2 Position
115
Adjust the Service-3 Position
116
Adjust the ACID:HYPO Ratio
117
Adjust the Quantity of Pre-Treatments
117
Adjust the Milk Separation Settings for Calving Cows
118
Adjust the Milk Separation Settings for Sick Cows
118
Troubleshooting
119
The Milk Is Moving up and Down/ Is Not Transported
119
Brushes Are Dirty after Cleaning
119
Troubleshooting Flowcharts
120
Alarms and Phone Calls
120
Diagrams
121
Milking Robot
121
LH Length Dimensions (Metric)
121
LH Width Dimensions (Metric)
122
LH Length Dimensions (Imp)
122
LH Width Dimensions (Imp)
123
RH Length Dimensions (Metric)
123
5
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LELY ASTRONAUT A3 Specifications
General
Brand
LELY
Model
ASTRONAUT A3
Category
Farm Equipment
Language
English
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