4-1
RT9130E-2 OPERATOR MANUAL SET-UP AND INSTALLATION
Published 3-1-2018, Control # 559-03
SECTION 4
SET-UP AND INSTALLATION
SECTION CONTENTS
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Installing Cable on the Hoist . . . . . . . . . . . . . . . . . 4-1
Cable Reeving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Boom Cable Reeving . . . . . . . . . . . . . . . . . . . . . . 4-3
Dead-End Rigging/Wedge Sockets . . . . . . . . . . . . 4-3
Installing Wedge and Socket . . . . . . . . . . . . . . . . 4-3
Anti Two Block (A2B) Switch. . . . . . . . . . . . . . . . 4-10
Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
Unlock. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
Before Operation . . . . . . . . . . . . . . . . . . . . . . . . 4-10
Counterweight Removal and Installation . . . . . . 4-12
Counterweight Stand Installation . . . . . . . . . . . . 4-12
Standard and Heavy Counterweight and
Auxiliary Hoist Structure . . . . . . . . . . . . . . . . . . . 4-12
Counterweight Stand Removal . . . . . . . . . . . . . . 4-16
Outrigger Box Removal and Installation . . . . . . 4-17
Bleed Valve Operation . . . . . . . . . . . . . . . . . . . . 4-17
Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-17
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-17
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-18
Removing and Installing the Swingaway Jib . . . 4-19
Removal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-19
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-20
Connecting and Disconnecting Hydraulic
Boom Extension . . . . . . . . . . . . . . . . . . . . . . . . . . 4-25
Connecting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-25
Disconnecting . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-26
Swingaway Mounting Adjustment . . . . . . . . . . . . 4-26
Jib—with Inserts . . . . . . . . . . . . . . . . . . . . . . . . . 4-26
Assembly of Jibs . . . . . . . . . . . . . . . . . . . . . . . . . 4-28
Installing the 26 m (85 ft)/34 m (112 ft) Jib . . . . . 4-28
Installing/Removing 8 m (26 ft) Inserts . . . . . . . . 4-29
Hydraulic Connection on the Boom Inserts . . . . . 4-31
Electrical Connection on the Boom Inserts . . . . . 4-31
Folding Out/In the Deflection Sheaves on the
8 m (26 ft) Sections . . . . . . . . . . . . . . . . . . . . . . . 4-32
Positioning/Removing Hoist Cable . . . . . . . . . . . 4-32
Setting Folding Swingaway Extension Offset . . . 4-33
GENERAL
This section provides procedures for installing the hoist
cable on the hoist drum, cable reeving, dead-end rigging,
counterweight removal and installation, outrigger removal
and installation, swingaway boom removal and installation,
and hydraulic jib connecting and disconnecting.
INSTALLING CABLE ON THE HOIST
NOTE: The cable should preferably be straightened before
installation on the hoist drum.
Install cable on the hoist drum in accordance with the
following procedure.
1. Position the cable over the boom nose sheave and route
to the hoist drum.
2. Position the hoist drum with the cable anchor slot on top.
3. Insert the cable through the slot and position around the
anchor wedge (1) (Figure 4-1).
NOTE: The end of the cable should be even with the
bottom of the slot for the anchor wedge.
CAUTION
If cable is wound from the storage drum, the reel should
be rotated in the same direction as the hoist.