Manitowoc Grove RT9130E-2

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MAINTENANCE AND LUBRICATION RT9130E-2 OPERATOR MANUAL

5-14

Published 3-1-2018, Control # 559-03

7117-30

20a

FIGURE 5-3

20b

7117-19

8428

22b

8459-4

22a

21a

8459-3

7117-14

21b

Main Page

Table of Contents7
Section 115
Customer Support15
General15
Safety Information16
Noise/Vibration Test Results16
Noise Level Test Results16
Vibration Level Test Results16
Serial Number Location17
List of Specifications21
General21
Dimensions21
Capacities21
Torque Converter21
Transmission21
Engine21
Axles21
Brakes21
Wheels and Tires21
Hydraulic Pumps22
Hoists22
Wire Rope (Hoist Cable)25
General25
Environmental Conditions25
Dynamic Shock Loads25
Lubrication25
Precautions and Recommendations During Inspection or Replacement25
Wire Rope Inspection (Running Ropes and pendant Cables)26
Wire Rope Inspection/Replacement (All Wire Rope)27
Seizing Wire Rope27
Installing 35X7 Class Wire Rope28
Section 231
Safety Messages31
General32
Safety Alert Symbol32
Signal Words32
Safety Decals32
Accidents32
Operator Information32
Operator Qualifications33
Operational Aids34
Rated Capacity Limiter (RCL) Systems (if Equipped)34
Anti-Two-Blocking Device34
Working Area Limiter (if Equipped)35
Crane Stability/Structural Strength36
Load Charts36
Work Site36
Wind Forces37
Wind Speeds37
Lifting Operations50
Counterweight51
Outrigger Lift off51
Multiple Crane Lifts51
Tilt-Up Panel Lifting51
Pile Driving and Extracting52
Crane Equipment52
Crane Inspection52
Electrocution Hazard53
Set-Up and Operation54
Electrocution Hazard Devices54
Electrical Contact55
Special Operating Conditions and Equipment55
Grounding the Crane55
Personnel Handling56
Environmental Protection57
Maintenance57
Service and Repairs57
Lubrication58
Tires59
Hoist Rope59
Synthetic Hoist Rope59
Wire Rope59
Sheaves60
Batteries61
Super Capacitor (if Equipped)61
General Maintenance61
Transporting the Crane62
Travel Operation62
Work Practices63
Personal Considerations63
Crane Access63
Job Preparation63
Working64
Lifting65
Hand Signals66
Boom Extension68
Parking and Securing68
Shut-Down68
Cold Weather Operation69
Temperature Effects on Hook Blocks69
Temperature Effects on Hydraulic Cylinders69
Overload Inspection70
Boom Inspection72
Superstructure Inspection74
Carrier Inspection76
Steering Column83
Controls and Indicators83
Drive Axle Selector Switch84
Turn Signal Lever and Windshield Wiper/Washer/Headlight /Horn Controls84
Steering Column Tilt/Telescope Lever84
Park Brake Control Switch84
Headlights Switch84
Hazard Lights Switch85
Engine Diagnostic and Engine Speed Control Switches85
Ignition Switch85
Transmission Shift Lever85
Cab Overhead Controls86
Skylight Window Latch86
Skylight Wiper and Wiper Motor86
Skylight Sunscreen86
Overhead Light86
Cab Circulating Fan86
Right Side Window Latch86
Overhead Control Panel87
Heater/Air Conditioner Fan Switch87
Heater Control Switch87
Air Conditioner Switch87
Skylight Wiper Switch87
Dimmer Switch87
Work Lights Switch87
Boom Lights Switch (Optional)87
Crane Function Power Switch87
Hoist Rotation Indicator Display88
Exhaust System Cleaning Switch (Tier 4 Engines Only)88
Boom Tele-1 / Tele-2 Select Switch & Indicator88
Boom Manual/Auto Switch88
Steering Column Indicator and Gauge Display90
Swing Brake Engaged91
Parking Brake Engaged91
Light Malfunction91
Emergency Stop91
Hydraulic Oil High Temperature91
Transmission Warning91
Low Steer Pressure91
Left Turn Signal Indicator91
Low Brake Pressure91
Electronic Module Control91
LCD Display92
Engine Stop92
Engine Warning92
Exhaust System Cleaning (Tier 4 Engines Only)92
Right Turn Signal Indicator93
Inhibit Cleaning93
Diesel Exhaust Fluid (Tier 4F Engines Only)93
High Exhaust System Temperature93
Engine Wait to Start93
Four-Wheel Drive Engaged93
Interaxle Locked93
Rear Wheels Not Centered Indicator93
Engine Coolant Temperature Gauge93
Fuel Gauge93
Battery Charge Indicator94
Voltmeter94
Tachometer94
Control Seat Assembly - Single Axis95
Main Hoist Control (Single Axis Option)95
Boom Lift Control (Single Axis Option)95
Boom Lift and Main Hoist Control Lever (Dual Axis Option - Not Shown)95
Main Hoist Speed Selector Switch95
Auxiliary Hoist Control (Single Axis Option)96
Swing Control (Single Axis Option)96
Swing and Telescope or Swing and Auxiliary Hoist Control Lever (Dual Axis Option-Not Shown)96
Auxiliary Hoist Speed Selector Switch (Optional)96
Rear Steer Switch96
Swing Brake Control Switch96
Axle Differential Lock Control Switch (Optional)96
Cab Door Release97
Seat Back Adjustment97
A/C Heater, Climate Control97
Seat Slide Lever97
Seat Frame Slide Lever97
Armrest Adjustment97
Hoist Rotation Indicators (HRI)97
HRI Display97
Cab Tilt Switch97
Luffing Jib Raise/Lower Switch (Optional)98
Luffing Jib On/Off Switch (Optional)98
Two-Speed Swing Switch98
Armrest Switch (Not Shown)98
Seat Switch (Not Shown)98
Side Control Panel98
Rated Capacity Limiter (RCL) and Work Area Definition System Control Panel99
Rated Capacity Limiter (RCL) Bypass Switch99
Emergency Stop Switch99
Transmission Oil Temperature Gauge99
Turntable Pin Swing Lock Control99
12V Receptacle99
Diagnostic Connector99
Bubble Level Indicator99
Hose Reel Brake Indicator99
Boom Not Sync Indicator99
Hoist Minimum Wrap Indicator (Optional, Standard W/Ce)100
Cold Weather Indicator (Optional)100
Telescope Cylinder Charge Indicator (if Equipped)100
Ambient Temperature Indicator (Optional)100
Outrigger Control100
Cab Outrigger Control100
Foot Pedal Controls101
Swing Lock Pedal101
Swing Brake Pedal101
Telescope Control Foot Pedal102
Service Brake Foot Pedal102
Foot Throttle Pedal102
Miscellaneous Controls and Indicators103
Fuse Panel103
Buzzer103
Rated Capacity Limiter (RCL) Emergency Override Switch (Non-CE Certified Cranes)103
Rated Capacity Limiter (RCL) Emergency Override Switch and Indicator (CE Certified Cranes)104
Rated Capacity Limiter (RCL) Internal Light Bar (Optional-Not Shown)104
Strobe Light or Beacon (Optional-Not Shown)104
Backup Alarm (Not Shown)104
Emergency Exit104
Rated Capacity Limiter (RCL) Emergency Override Switch and Indicator104
Cranes)104
Operating Procedures105
Pre-Starting Checks105
Cold Weather Operation105
Crane Warm-Up Procedures108
Engine108
Transmission108
Hoist109
Swing Drive and Turntable Bearing109
Axles109
Hydraulic Oil System109
Engine Operation109
Starting Procedure110
Battery Disconnect Switch110
Cold Engine110
Warm Engine111
Idling the Engine111
Racing the Engine111
Shutdown Procedure111
Crane Travel Operation112
Traveling - General112
Traveling - Towing/Pulling113
Traveling - Being Towed/Pulled113
Travel on Slopes114
Traveling with Elevated Boom114
Traveling with Jib And/Or Inserts Erected115
Extended Travel116
Traveling - Forward116
Traveling - Reverse117
Steering117
Front Wheel Steering117
Rear Wheel Steering117
Four Wheel Steering117
Crabbing117
Four-Wheel Drive Operation118
Differential Lock Operation (Optional)118
General118
Operation119
Axle Oscillation Lockouts Operation119
General Crane Operation119
Pump Drive119
Control Lever Operation120
Preload Check120
Using Your Load Chart120
Proper Leveling of the Crane121
Setting the Outriggers121
Outrigger Monitoring System (OMS) (Optional)122
Engaging the MID-Extend Lock Pin123
Stowing the Outriggers123
Stowing the MID-Extend Lock Pin123
Swinging the Boom123
Elevating and Lowering the Boom124
Telescoping the Boom124
Lowering and Raising the Hoist Cable125
Raising and Lowering the Hydraulic Jib125
Operational Aids126
Rated Capacity Limiter (RCL) System126
Control Lever Lockout System127
Stowing and Parking127
Unattended Crane128
General129
Installing Cable on the Hoist129
Cable Reeving130
Boom Cable Reeving131
Dead-End Rigging/Wedge Sockets131
Installing Wedge and Socket131
Anti Two Block (A2B) Switch138
Lock138
Unlock138
Before Operation138
Counterweight Removal and Installation140
Counterweight Stand Installation140
Standard and Heavy Counterweight and Auxiliary Hoist Structure140
Counterweight Stand Removal144
Outrigger Box Removal and Installation145
Bleed Valve Operation145
Procedure145
Removal145
Installation146
Removing and Installing the Swingaway Jib147
Removal147
Installation148
Connecting and Disconnecting Hydraulic Boom Extension153
Connecting153
Connecting and Disconnecting Hydraulic153
Boom Extension153
Disconnecting154
Swingaway Mounting Adjustment154
Jib-With Inserts154
Assembly of Jibs156
Installing the 26 M (85 Ft)/34 M (112 Ft) Jib156
Installing/Removing 8 M (26 Ft) Inserts157
Hydraulic Connection on the Boom Inserts159
Electrical Connection on the Boom Inserts159
Folding Out/In the Deflection Sheaves on the 8 M (26 Ft) Sections160
Positioning/Removing Hoist Cable160
Setting Folding Swingaway Extension Offset161
General163
Environmental Protection163
Lubricants and Lubrication Intervals163
Standard Lubricants165
Arctic Lubricants and Conditions166
Surface Protection for Cylinder Rods169
Wire Rope Lubrication169
Lubrication Points170
Cranelube170
Cummins Oil Registration List170
Safety170
Steering and Suspension171
Axles173
Drive Train175
Drive Train (Continued)177
Turntable179
Cab Tilt181
Outriggers183
Boom (Continued)185
Boom (Continued)188
Hoist192
Hydraulic194
Diesel Exhaust Fluid (DEF)196
Instructions for Accessing Lubrication Points on Boom198
Carwell® Rust Inhibitor199
Protecting Cranes from Rusting199
Cleaning Procedures199
Inspection and Repair200
Application200
Areas of Application200

Manitowoc Grove RT9130E-2 - Page 176

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