Manitowoc Grove TMS700E User Manual

Grove Published 01-29-2015, Control # 512-01 3-15
TMS700E SERVICE MANUAL ELECTRIC SYSTEM
3
6. Tag and disconnect the electrical leads from the
terminals on the alternator.
7. Turn the tensioner above the alternator clockwise to
remove tension from the belt. Slip the belt off of the
alternator pulley, then let the tensioner return to its
normal position.
8. Remove the alternator attaching bolt. Remove the
alternator.
Installation
1. Inspect the belt. Verify it has no cracks or other damage.
Replace damaged belt as needed.
2. Install the alternator with the alternator attaching bolt.
Torque bolt; refer to Fasteners and Torque Values, page
1-12.
3. Install the belt on all engine pulleys except the alternator
pulley for now.
4. Turn the tensioner clockwise. Slip the belt onto the
alternator pulley, then carefully return the tensioner to its
normal position so it puts tension on the belt. Make sure
the belt is centered on the tensioner.
5. Verify tensioner bolt is properly torqued to 43 Nm (32 lb-
ft).
6. Connect the electrical leads to the terminals as tagged
during removal.
7. Connect the batteries starting with the positive
terminals.
8. Install the engine ECM fuse.
9. Turn the battery disconnect switch to the ON position.
10. Close the engine compartment.
Check
1. Run engine. Verify reading of voltmeter on front console
is 12 volts or greater. Make repairs as needed.
2. Continue troubleshooting charging system as needed if
replacement of alternator did not correct problem in
charging system.
Starter Replacement
Removal
1. Turn the ignition switch off two minutes before
proceeding to the next step.
2. Turn the battery disconnect switch to OFF.
3. Remove the ECM power fuse.
4. Disconnect the batteries starting with the negative
terminals.
5. Open the engine compartment.
6. Tag and disconnect the electrical leads from the
terminals on the starter.
7. Remove the hex nuts and washers securing the starter.
Remove the starter.
Installation
1. Install the starter and secure with the hex nuts and
washers.
2. Connect the electrical leads to the terminals as tagged
during removal.
3. Connect the batteries starting with the positive
terminals. Install ECM power fuse. Turn the battery
disconnect switch to the on position.
4. Close the engine compartment.
Check
1. Try to start the engine. Verify the starter starts the
engine.
2. Start engine again, and listen for starter noises. Verify
there is no abnormal noise indicating the starter’s gear is
meshing improperly with the flywheel, that the starter’s
gear hasn’t disengaged from the flywheel after the
ignition switch is in the ignition (run) position, or some
other problem. Install starter properly as needed.
CAUTION
To prevent damage to electronics, in order; Ensure key
switch has been off 2 minutes, Battery disconnect is in the
off position, Remove ECM power fuse, Remove negative
cables, Remove positive cables (if required).
Reference Only

Manitowoc Grove TMS700E Specifications

General

Brand	Manitowoc
Model	Grove TMS700E
Category	Construction Equipment
Language	English