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Manitowoc Grove TMS700E User Manual

Manitowoc Grove TMS700E
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Grove Published 01-29-2015, Control # 512-01 1-1
TMS700E SERVICE MANUAL INTRODUCTION
1
SECTION 1
INTRODUCTION
SECTION CONTENTS
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
List Of Specifications . . . . . . . . . . . . . . . . . . . . . . 1-2
General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Capacities. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Engine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Axles. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Brakes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Wheel and Tires . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Swing Gearbox . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Boom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Swivel Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Hydraulic Pumps. . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Hoists . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
General Maintenance . . . . . . . . . . . . . . . . . . . . . . . 1-8
Cleanliness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8
Removal and Installation . . . . . . . . . . . . . . . . . . . 1-8
Disassembly and Assembly . . . . . . . . . . . . . . . . . 1-8
Pressing parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8
Locks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8
Wires and Cables . . . . . . . . . . . . . . . . . . . . . . . . . 1-9
Bearings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9
Gaskets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9
Batteries. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9
Hydraulic Systems. . . . . . . . . . . . . . . . . . . . . . . . 1-10
Electrical System . . . . . . . . . . . . . . . . . . . . . . . . . 1-11
Fatigue of Welded Structures . . . . . . . . . . . . . . . 1-11
Loctite® . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11
Fasteners and Torque Values . . . . . . . . . . . . . . . 1-12
Weld Studs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-15
Wire Rope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-16
Environmental Conditions . . . . . . . . . . . . . . . . . . 1-16
Dynamic Shock Loads. . . . . . . . . . . . . . . . . . . . . 1-16
Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-16
Precautions and Recommendations During
Inspection or Replacement . . . . . . . . . . . . . . . . . 1-16
Wire Rope Inspection (Running Ropes and
Pendant Cables) . . . . . . . . . . . . . . . . . . . . . . . . . 1-17
Wire Rope Inspection (Boom Extension and
Retraction Cables). . . . . . . . . . . . . . . . . . . . . . . . 1-17
Wire Rope Replacement (All Wire Rope) . . . . . . 1-18
Seizing Wire Rope. . . . . . . . . . . . . . . . . . . . . . . . 1-18
Installing 35x7 Class Wire Rope . . . . . . . . . . . . . 1-19
Procedures for Cutting and Preparing 35x7
Class Wire Rope . . . . . . . . . . . . . . . . . . . . . . . . . 1-19
Synthetic Hoist Rope . . . . . . . . . . . . . . . . . . . . . . 1-20
Description
This Manual provides information for the maintenance of the
Model TMS700E13 Series Grove Crane (see Figure 1-1).
The lift capacities are listed on the Load Chart in the
superstructure cab.
The carrier incorporates a high strength, low alloy steel, all
welded triple box section steel frame. The 8x4x4 carrier
utilizes two drive axles and two steer axles. Axle steering is
power assist controlled and controlled by the steering wheel.
The engine is mounted at the front of the crane carrier and
provides motive power through an 11-speed forward and
three speed reverse manual transmission.
The outriggers are single stage, double box, telescopic
beam type outriggers. The outriggers have three positions;
fully extended, intermediate (50%) extended, and fully
retracted.
The superstructure is capable of 360 degree rotation in either
direction. All crane functions, with exception of
counterweight removal, are controlled from the fully
enclosed cab mounted on the superstructure.
One boom is available on the crane; a four section, full
power, synchronized, 10.84 to 33.5 m (35 to 110 ft) boom.
Additional reach is obtained by utilizing one of two optional
boom extensions; a 9.75 m (32 ft) fixed length offsettable
swingaway and a 9.75 to 17.07 m (32 to 56 ft) folding
offsettable swingaway. A 6.1 m (20 ft) and a 12.2 m (40 ft)
lattice insert is also available for use between the boom nose
and the swingaway.
NOTE: Throughout this manual, reference is made to left,
right, front, and rear when describing locations.
When operating the crane, these reference
locations are to be considered as those viewed
Reference Only

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Manitowoc Grove TMS700E Specifications

General IconGeneral
BrandManitowoc
ModelGrove TMS700E
CategoryConstruction Equipment
LanguageEnglish

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