Manitowoc Grove TMS700E User Manual

Grove Published 01-29-2015, Control # 512-01 7-15
TMS700E SERVICE MANUAL POWER TRAIN
7
EXHAUST SYSTEM
Description
The ISX exhaust system incorporates a diesel particulate
filter (DPF) to remove soot, a diesel exhaust fluid (DEF)
dosing section (decomposition pipe) to inject the DEF and a
selective catalytic reduction (SCR) assembly.
The QSM exhaust system is much simpler, it incorporates
just one muffler.
ISX System Removal
1. Remove capscrews, lockwashers, flat washers, and
nuts to free exhaust system guards. Remove guards.
2. Tag and disconnect all wires and hoses.
3. Disconnect clamps securing Decomposition Pipe to the
DPF and SCR. Remove Decomposition Pipe.
4. Remove clamp from inlet of DPF.
5. Remove capscrews, lock washers, flat washers, and
nuts to free DPF mounting bands.
6. Using a suitable lifting device remove the DPF
(approximate weight 54 kg (120 lb)).
7. Attach a suitable lifting device to the SCR (approximate
weight 73 kg (160 lb)).
8. Remove capscrews, lock washers, flat washers, and
nuts to free SCR mounting bands and remove the SCR.
9. Inspect exhaust tubing, exhaust wrap, outlet sensors
and wire leads, and attaching hardware.
10. Inspect the crane’s sensor harness wiring that connects
to sensor wiring of the exhaust system. Repair or
replace any of these components if damaged or missing.
ISX System Installation
1. Install mounting bands on SCR.
2. Install the SCR leaving the mounting hardware slightly
loose to allow for proper alignment.
3. As needed, loosen the clamps on the SCR so it can
rotate. Rotate the inlet section of the SCR so it will align
with the Decomposition Pipe.
4. Install the DPF, leave the hardware loose to aid in
aligning the Decomposition Pipe.
5. Install the Decomposition Pipe, install new gaskets as
necessary.
6. Secure all exhaust tubing with appropriate clamps.
7. Tighten the mounting hardware for all the components.
8. Attach the crane’s sensor harness wires, as tagged
during removal, to the sensor wire leads of the system.
9. Attach the tubing as tagged during removal.
10. Secure all wiring and tubing to prevent damage from
heat and abrasion.
11. As needed, install a replacement exhaust wrap around
the exhaust tube.
12. Install exhaust system guards and secure with
capscrews, lock washers, flat washers, and nuts.
QSM System Removal
1. Remove capscrews, lockwashers, flat washers, and
nuts to free exhaust system covers and guards. Remove
covers/guards.
2. Disconnect clamps securing tubes.
3. Remove capscrews, lock washers, flat washers, and
nuts to free the mounting bands.
4. Using a suitable lifting device remove the muffler
(approximate weight 26 kg (57 lb)).
QSM System Installation
1. Install mounting bands on muffler.
2. Install the muffler leaving the mounting hardware slightly
loose to allow for proper alignment.
3. Install the tubes, install new gaskets as necessary.
4. Secure all exhaust tubing with appropriate clamps.
5. Tighten the mounting hardware for all the components.
6. As needed, install a replacement exhaust wrap around
the exhaust tube.
7. Install exhaust system covers/guards and secure with
capscrews, lock washers, flat washers, and nuts.
Slip Joint Exhaust Connectors
Slip joint exhaust couplers require tightening to avoid
exhaust leaks. Perform the following procedures at the
appropriate intervals.
CAUTION
Do not touch exhaust parts until they are at ambient
temperature. Severe burning may result.
CAUTION
Do not touch exhaust parts until they are at ambient
temperature. Severe burning may result.
Reference Only

Manitowoc Grove TMS700E Specifications

General

Brand	Manitowoc
Model	Grove TMS700E
Category	Construction Equipment
Language	English