POWER TRAIN TMS700E SERVICE MANUAL
7-4 Published 01-29-2015, Control # 512-01
20. Tag and disconnect the heater hoses. Cap or plug all
openings.
21. Tag and disconnect the fuel lines to the engine. Cap or
plug all openings.
22. Tag and disconnect all air lines to the engine
components, transmission, and pump drive. Cap or plug
all openings. Move the tubing out of the way so it is not
damaged during the removal of the engine and
transmission assembly.
23. Tag and disconnect the hydraulic lines to Pump No. 1
and to Pump No. 2 on the transmission and on the
engine. Cap or plug all lines and openings.
24. Tag and disconnect all linkages and cables to the
engine, engine components, and transmission.
25. Attach an adequate lifting device to the engine and
transmission sufficient to lift and support both the
engine, transmission, and pump drive. Locate the rear
engine lifting bracket bolted to the exhaust tube support
bracket and install it where the tubing clamp bracket was
removed. Use the hardware from the exhaust bracket
and torque the bolts to 113 Nm (83 lb ft).
NOTE: The engine, transmission, and pump drive
assembly weighs approximately 1800 kg (3960 lb).
26. With the lifting device supporting the weight of the
engine, transmission, and pump drive, remove the bolts,
washers, lockwashers, nuts and bonded mounting
centers from the front engine mounting support and the
transmission mounting brackets.
27. Carefully lift the engine assembly from the crane and
move it to a clean work area.
28. If a new engine is to be installed, remove the pump
drive, both pumps, the transmission, and all engine
installed components, fittings, etc. from the old engine
and install them on the new engine in the same
locations. Refer to Manual Transmission on page 7-42
for transmission removal and installation. Refer to Pump
Drive on page 2-15 for pump drive removal and
installation.
Ensure that the same grade hardware, torque values, and
loctite as were installed by the factory are used.
Installation
1. Attach adequate lifting device to the engine and
transmission sufficient to lift and support both the engine
and transmission. With all components and fittings
installed on the engine, lift the engine assembly
(including the transmission and pumps and pump drive)
into the crane.
2. With the engine assembly in position, install the bolts,
washers, lockwashers, nuts, and bonded mounting
centers on the front engine mounting support and on the
transmission mounting brackets. Torque the bolts to
factory specifications as defined in Fasteners and
Torque Values on page 1-12.
3. Remove the lifting device from engine and transmission.
4. Connect all linkages and cables to the engine, engine
components, and transmission as tagged during
removal.
5. Connect all hydraulic lines to Pump No. 1 and Pump No.
2 as tagged during removal.
6. Connect charge air cooling hoses to engine and charge
air cooler as tagged during removal.
7. Connect all air lines to the engine components,
transmission, and pump drive as tagged during removal.
8. Connect the fuel lines to the engine as tagged during
removal.
9. Connect the heater hoses as tagged during removal.
10. Install the radiator assembly and fan. Connect all lines to
the radiator and air cooler as tagged during removal.
11. Connect the drive line to the transmission. Refer to Drive
Train on page 7-29.
12. Connect the filter and oil cooler oil lines to the
transmission as tagged during removal.
Item Description
1 Three Section Pump
2 Pump Drive
3 Prop Shaft
4 Pressure Switch Assembly
5 Engine Assembly
6 Fan Clutch Sol
7 Dipstick
8Fan
9 Oil Pressure Sender
10 Lifting Lug
11 Clutch Assembly
12 Transmission
13 Fan Clutch
14 Engine Mount
15 Two Section Pump
16 Transmission Check Plug
17 Steering Pump
Reference Only
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