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Grove TMS700E
Manitowoc Grove TMS700E User Manual
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POWER T
RAIN
TMS700E
SERVICE MANUAL
7-30
Published 01-29-2015, Control # 512-01
M
A
DET
AIL A
T
orque all fasteners according to
Fasteners and T
orque V
a
lues
on page 1-
12
FIGURE
7-1
1
Reference
Only
233
235
Table of Contents
Table of Contents
5
Section 1
13
List of Specifications
14
General
14
Dimensions
14
Capacities
14
Transmission
14
Clutch
14
Engine
14
Axles
14
Brakes
14
Wheel and Tires
14
Hoists
15
General Maintenance
20
Cleanliness
20
Removal and Installation
20
Disassembly and Assembly
20
Pressing Parts
20
Locks
20
Wires and Cables
21
Bearings
21
Gaskets
21
Batteries
21
Hydraulic Systems
22
Electrical System
23
Fatigue of Welded Structures
23
Loctite
23
Fasteners and Torque Values
24
Weld Studs
27
Wire Rope
28
Environmental Conditions
28
Dynamic Shock Loads
28
Lubrication
28
Precautions and Recommendations During Inspection or Replacement
28
Wire Rope Inspection (Running Ropes and pendant Cables)
29
Wire Rope Inspection (Boom Extension and Retraction Cables)
29
Wire Rope Replacement (All Wire Rope)
30
Seizing Wire Rope
30
Installing 35X7 Class Wire Rope
31
Procedures for Cutting and Preparing 35X7 Class Wire Rope
31
Synthetic Hoist Rope
32
Section 2
33
Description
34
Maintenance
34
Hydraulic Oil Recommendations
34
Removing Air from the Hydraulic System
37
Parts Replacement
38
Directional Control Valves
38
Supply Pressure and Return Circuit
39
Description
39
Maintenance
41
Oil Cooler
44
Description
44
Maintenance
44
Hydraulic Pumps
46
Description
46
Maintenance
46
Pump Drive
47
Description
47
Maintenance
48
Valves
51
General
51
Pressure Setting Procedures
54
Description
54
Maintenance
54
Directional Control Valves
60
Description
60
Maintenance
61
Check Valves
66
Description
66
Maintenance
66
Hydraulic Remote Control Valve
66
Outrigger Selector Valve
69
Description
69
Maintenance
69
Outrigger Control Manifold
70
Description
70
Maintenance
70
Pilot Operated Check Valve
72
Description
72
Maintenance
72
Holding Valves
73
Description
73
Maintenance
73
Swing Brake and Armrest Lockout Valve Manifold
75
Description
75
Maintenance
75
High Speed Boost Selector Valve
77
Description
77
Maintenance
77
Front Center Jack Relief Valve
78
Description
78
Maintenance
78
Pump Mounted Relief Valve
78
Needle Valve
79
Description
79
Maintenance
79
Needle Valve with Reverse Free Flow Check
79
Swing Power Brake Valve
79
Swing Brake Release Valve (Optional)
81
Description
81
Maintenance
81
Priority Flow Divider Valve
82
Description
82
Maintenance
82
Auxiliary Water Jacket Cooler Flow Control Valve
83
Description
83
Maintenance
83
Auxiliary Water Jacket Cooler Flow Control
83
Valve
83
Cylinders
84
General
84
Maintenance
84
Lift Cylinder
86
Description
86
Maintenance
86
Lower Telescope Cylinder
89
Description
89
Maintenance
89
Upper Telescope Cylinder
92
Maintenance
92
Description
92
Steer Cylinder
95
Description
95
Maintenance
96
Maintenance
99
Outrigger Extension Cylinder
99
Description
99
Maintenance
102
Outrigger Jack Cylinder
102
Description
102
Maintenance
106
Center Front Jack Cylinder
106
Description
106
Maintenance
110
Counterweight Removal Cylinder
110
Description
110
Description
115
General
115
Alternator
115
Battery
115
Carrier Relay and Circuit Breaker Panel
115
Superstructure Relay Panel and Fuse Panel
118
Maintenance
122
General
122
General Troubleshooting
122
Troubleshooting Engine Starting Problems
122
Troubleshooting Engine Charging Problems
123
Troubleshooting Accessories
123
Troubleshooting Swivel-Caused Electrical Problems
123
Connector Troubleshooting
123
Troubleshooting Lights
125
Troubleshooting Gauges and Meters
125
Troubleshooting Alarms, Indicators, and Emergency Components
126
Troubleshooting Crane Components and Accessories
127
Alternator Replacement
128
Starter Replacement
129
Battery Replacement
130
Relay Panel Component Replacement
130
Instrument Replacement
131
Switch Replacement
131
Windshield Wiper Assembly Replacement
132
Windshield Washer Assembly Replacement
133
Skylight Wiper Assembly Replacement
134
Section 4
135
Description
135
Theory of Operation
135
Boom Extension
135
Boom Retraction
136
Maintenance
136
Removal
136
Disassembly
138
Boom Nose Sheaves
143
Assembly
143
Installation
146
Functional Check
147
Inspection
147
Boom Alignment and Servicing
147
Cam Operated Check Valve Adjustment
148
Guide Block Adjustment
148
Boom Extension and Retraction Cable
148
Maintenance
148
Inspection
148
Adjustment
149
Telescope Circuit
149
Description
149
Theory of Operation
150
Maintenance
150
Removal and Installation
152
Disassembly and Assembly
152
Lift Circuit
152
Description
152
Theory of Operation
153
Maintenance
154
Swingaway Boom Extension
158
Description
158
Maintenance
158
Boom Extension Alignment Device Adjustment
165
Hook Block
166
Description
166
Maintenance
166
Description
167
Maintenance
167
Removal
167
Installation
168
Functional Check
168
Usage and Inspection
168
Preventative Maintenance
170
Brake Test Procedure
171
Hoist to Boom Alignment
172
Preparation
172
Tools Required
172
Procedure
172
Motor and Brake
174
Description
174
Maintenance
174
Cable Guard Roller and Cable Guide Roller
174
Description
176
Maintenance
176
Hoist Drum Indicator System
176
Hoist Rotation Indicator (HRI) Display System
178
Description
178
Hoist Control Valves
179
Counterweight
179
Description
179
Maintenance
180
Description
183
Theory of Operation
183
Swing Drive
183
Swing Brake
184
Maintenance
186
Troubleshooting
186
Swing Motor
189
Description
189
Maintenance
189
Swing Gearbox and Brake
189
Swing Bearing
190
Description
190
Maintenance
190
Swivels
195
Description
195
Hydraulic Swivel
197
Description
197
Theory of Operation
197
Maintenance
197
Two Port Water Swivel
199
Description
199
Maintenance
199
Installation
199
Electrical Swivel
200
Description
200
Theory of Operation
200
Maintenance
200
Swing Lock Pin
202
Description
202
Maintenance
202
360° Swing Lock Control (Positive Lock Type) (Optional)
202
Section 7
205
Description
205
Maintenance
206
Removal
206
Installation
208
Engine Drive Belts
210
Engine Control System
211
Description
211
Functional Operation
211
Engine Control System Switches and Indicator Lights
211
Fuel System
213
Description
213
Maintenance
213
Air Intake System
215
Description
215
Maintenance
215
Exhaust System
219
Description
219
ISX System Removal
219
ISX System Installation
219
QSM System Removal
219
QSM System Installation
219
Slip Joint Exhaust Connectors
219
ISX Exhaust System
220
QSM Exhaust System
221
Aftertreatment Diesel Exhaust Fluid (DEF)
222
DEF Tank
222
DEF Dosing Unit Filter
223
Water Cooling System
225
Description
225
Maintenance
225
Cleaning
227
Component Inspection
228
Radiator Assembly Removal and Installation
229
Drive Train
233
Description
233
Maintenance
233
Clutch
235
Description
235
Maintenance
237
Gearshift and Transmission Shift Air System
244
Description
244
Theory of Operation
244
Shifting Gears
244
Maintenance
245
Manual Transmission
246
Description
246
Theory of Operation
246
Maintenance
246
Front Axle and Suspension
254
Description
254
Maintenance
254
Steering System
264
Description
264
Maintenance
264
Steering Pump
267
Description
267
Steering Gearbox
267
Maintenance
267
Steer Cylinder
268
Description
268
Maintenance
268
Rear Axle and Suspension
269
Description
269
Maintenance
269
Wheels and Tires
273
Description
273
Maintenance
273
Brakes
275
Description
275
Maintenance
275
Front Brakes
275
Maintenance
276
Automatic Slack Adjuster
282
Description
282
Maintenance
282
Removal
282
Installation
282
Adjustment Procedures
283
Installation
286
Adjustment Procedures
286
Rear Brakes
289
Description
289
Maintenance
290
Automatic Slack Adjuster
295
Automatic Slack Adjuster
296
Description
296
Maintenance
296
Air System
299
Description
299
Theory of Operation
299
Maintenance
299
Air System Components
303
Description
303
Maintenance
306
Outriggers
314
Description
314
Theory of Operation
314
Maintenance
315
Outrigger Beam
318
Description
318
Theory of Operation
318
Maintenance
318
Outrigger Extension Cylinder
321
Description
321
Maintenance
321
Outrigger Monitoring System (Optional-Standard in North America)
322
Description
322
Outrigger Jack Cylinder
323
Description
323
Maintenance
323
Outrigger System Valves
325
Description
325
Center Front Jack Cylinder
325
Maintenance
325
Section 9
329
General
329
Environmental Protection
329
Arctic Conditions below -9°C (15°F)
329
All Weather Package & Lubricants
329
Standard Lubricants Package
330
Lubrication Points
331
Carrier Lubrication
333
Superstructure Lubrication
338
Boom, Boom Extension, and Boom Accessories Lubrication
339
Wire Rope Lubrication
341
Carwell® Rust Inhibitor
343
Protecting Cranes from Rusting
343
Cleaning Procedures
343
Inspection and Repair
344
Application
344
Areas of Application
345
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Manitowoc Grove TMS700E Specifications
General
Brand
Manitowoc
Model
Grove TMS700E
Category
Construction Equipment
Language
English
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