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Mecademic Meca500 User Manual

Mecademic Meca500
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MECA500 INDUSTRIAL ROBOT
USER MANUAL
Document ID: MC-UM-MECA500-EN
For Firmware Version 10.1
Document Revision: B

Table of Contents

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Mecademic Meca500 Specifications

General IconGeneral
Degrees of Freedom6
Payload Capacity0.5 kg
Control InterfaceEthernet
Power Supply24 V DC
ControllerIntegrated
Protection ClassIP40
TypeIndustrial robotic arm
Repeatability5 μm

Summary

MECA500 INDUSTRIAL ROBOT USER MANUAL

1. INTRODUCTION

1.1. Inside the box

Lists items included with the Meca500 robot system.

1.2. Overall description

Describes the Meca500 robot arm, its joints, and brake system.

1.3. Applied standards

Lists European directives and harmonized standards for Meca500 R4.

2. SAFETY

2.1. Operating modes

Explains the robot operates only in automatic mode within a safety enclosure.

2.2. Power supply unit (PSU) and safety

Details the PS-200 power supply's safety features and usage guidelines.

2.3. Robot arm and safety

Discusses robot arm components and associated safety considerations.

2.3.1 Brakes and limitations

Explains brakes on joints 1-3 and absence on 4-6, noting potential residual motion.

2.3.2 Releasing the brakes

Describes procedures for releasing brakes for manual robot movement.

2.3.3 Stopping times and distances

Provides data on robot stopping times and distances under various scenarios.

2.3.4 Joint limits

Mentions mechanical and software limits for robot joint ranges.

2.3.5 Joint torque limits

Discusses setting and limitations of joint torque limits.

2.3.6 Loss of Ethernet connection

Explains robot behavior upon losing Ethernet connection.

3. TECHNICAL SPECIFICATIONS

4. INSTALLING THE ROBOT SYSTEM

5. OPERATING THE ROBOT

5.1. First-time use

Covers initial setup steps for the robot.

5.1.1 D-Sub dongle (first time use and maintenance only)

Connects D-Sub dongle for initial setup and maintenance.

5.1.2 Configuring your Ethernet connection (first time use)

Sets up computer's static IP for robot connection.

5.2. Power-up procedure

Steps to power on the robot and its supply.

5.2.1 Powering the robot

Steps to power on the robot and its supply.

5.2.2 Connecting to the robot

Accessing the robot via its web interface (MecaPortal).

5.2.3 Changing the robot's network configuration (optional)

Modifying network settings (IP, DHCP) via MecaPortal.

5.2.4 Activating and homing the robot

Process to activate and home the robot.

5.2.5 Testing joint 6

Procedure to test joint 6 orientation.

5.2.6 Moving the robot

General guidance on robot movement and limitations.

5.2.7 Testing the E-STOP button and the brakes (first time use)

Verifies E-STOP button and brake functionality.

5.3. Power-off procedure

Steps to safely power off the robot.

5.3.1 Zeroing the robot joints

Steps to move joints to zero position before powering off.

5.3.2 Deactivating the robot

Procedures to deactivate the robot.

5.3.3 Disconnecting the robot

How to disconnect the web interface from the robot.

5.3.4 Removing power

Steps to remove power from the supply.

5.4. Robot control panel

Overview of buttons and LEDs on the robot's base.

5.4.1 Buttons

Explains functions of buttons on the robot's base.

5.4.2 LEDs

Describes the meaning of LEDs on the robot's base.

5.5. Offline mode (for demonstrations only)

How to use offline mode for demonstrations.

5.5.1 Saving the program via the web interface

How to save a program using the web interface.

5.5.2 Running an offline program

How to execute an offline program from the control panel.

6. THE MECAPORTAL

6.1. Updating the robot's firmware

Guide to updating robot firmware via the web interface.

6.2. Overview

Overview of the MecaPortal web interface elements.

6.3. The menu bar

Details the components of the MecaPortal menu bar.

6.3.1 The connection and robot state selectors

Explains connection status and robot state indicators.

6.4. The code editor panel

Introduces the panel for writing and testing robot programs.

6.4.1 Using programs

How to create, save, and manage programs in the editor.

6.4.2 Writing programs

Details syntax highlighting, auto-completion, and context menus.

6.4.3 Executing programs

How to execute programs and manage motion commands.

6.5. The event log panel

Describes the panel that lists commands and responses.

6.6. The 3D view panel

Explains the panel showing robot position and 3D model.

6.6.1 The robot position display

Information on how robot position is displayed.

6.7. The jogging panel

Panel for controlling robot movement.

6.7.1 The joint jog tab

How to jog robot joints using various input methods.

6.7.2 The Cartesian jog tab

How to jog robot in Cartesian space using various inputs.

6.8. The configuration menu

Accessing robot settings and options via the configuration menu.

7. OPERATING THE SMART POWER SUPPLY

7.1. Emergency, protective and software stops

Details the different types of stops available on the power supply.

7.2. LEDs

Explains the status and error LEDs on the power supply.

7.3. External connections

Describes safety circuit connections to the D-Sub connector.

7.3.1 Stop Category 1 Emergency Stop

Wiring for external E-Stop connections.

7.3.3 Software Stop (SWStop)

Wiring for SWStop signal from safety PLC.

7.3.4 External Reset

Wiring for external reset signal.

7.3.5 Power Status

Wiring for power status output terminals.

8. INSTALLING AN END-EFFECTOR

9. EXAMPLES

9.1. Draw a square

Example program for drawing a square path.

10. INSPECTION AND MAINTENANCE

11. TROUBLESHOOTING

12. DECOMMISSIONING

APPENDIX 1. MECA500 R4 EMC TEST RESULTS

APPENDIX 2. MECA500 R3 EMC TEST RESULTS