Mercury MERCRUISER Service Manual

Page iii © 2016 Mercury Marine 90-8M0099748 eng DECEMBER 2015
Manual Outline
1 - Important Information, Maintenance, and
Troubleshooting
A - General Information
B - Emissions Control
C - Maintenance
D - Troubleshooting
2 - Removal and Installation
A - Removal
B - Installation
3 - Engine Mechanical
A - Engine Disassembly
B - Engine Inspection and Assembly
C - Engine Troubleshooting
D - Engine Wiring Harness
4 - Electrical System
A - Starting System
B - Waste Spark System
C - Charging System
D - Instrumentation and Controls
E - Electrical Components
5 - Fuel System
A - MPI ECT Fuel System
6 - Cooling System
A - All Models
B - Models with Standard Cooling
C - Models with Closed Cooling
D - Water Flow Diagrams
7 - Exhaust System
A - Important Information
B - Manifolds and Elbows
C - Exhaust Pipe and Through-the-Propeller Exhaust
8 - Steering Systems
A - Power-Assisted Steering Pump and Related
Components
B - Compact Hydraulic Steering
9 - Transmissions
A - ZF/45C, 45IV, 63A, 65IV Transmissions
10 - Color Diagrams
A - Color Diagrams
Important Information,
Maintenance, and Troubleshooting
1
Removal and Installation
2
Engine Mechanical
3
Electrical System
4
Fuel System
5
Cooling System
6
Exhaust System
7
Steering Systems
8
Transmissions
9
Color Diagrams
10

Mercury MERCRUISER Specifications

General

Number of Cylinders	4, 6, 8
Engine Type	Inboard/Outboard (Sterndrive)
Fuel Type	Gasoline
Aspiration	Naturally Aspirated
Cooling System	Water Cooled
Weight	Varies by model
Cylinder Configuration	Inline
Displacement Range	3.0L-8.2L