MTE HYDROCAL1005 - Default Chapter; Table of Contents

HYDROCAL 1005 Manual for Installation and Operation Page 1/111
Summary
1. General ....................................................................................................................................... 4
2. Mounting of HYDROCAL1005 unit ............................................................................................ 5
2.1 Locations for installation of HYDROCAL1005 ....................................................................... 5
2.2 Security precautions for installation ...................................................................................... 6
2.3 Preparation for installation .................................................................................................... 8
2.3.1 Power supply for the unit ............................................................................................... 8
2.3.2 Requested tools: ........................................................................................................... 8
2.4 Installation of the HYDROCAL1005 unit ............................................................................... 8
2.5 Electrical Installation of HYDROCAL1005 unit .................................................................... 11
2.6 Completion of Installation ................................................................................................... 12
3. Hardware components of HYDROCAL 1005 .......................................................................... 14
3.1 Front view of HYDROCAL1005 .......................................................................................... 14
3.2 Rear side of HYDROCAL1005 unit ..................................................................................... 15
3.3 Connections on the measuring and controller card ............................................................. 17
3.4 Measurement and extraction Components ......................................................................... 22
4. Software on HYDROCAL unit ................................................................................................. 24
4.1 General information ............................................................................................................ 24
4.2 Description of Gas measurement Process ......................................................................... 24
4.3. Operation Cycles ................................................................................................................ 25
4.3.1. Zero measurement ...................................................................................................... 25
4.3.1.1 Safety function and error observation for Zero measurement cycle ...................... 25
4.3.2 Depression .................................................................................................................. 26
4.3.2.1. Safety function and error observation for depression cycle .................................. 26
4.3.3. Leak detection ............................................................................................................. 27
4.3.3.1. Safety function and error observation for leak detection cycle .............................. 27
4.3.4. Filling to level 1 ............................................................................................................ 28
4.3.4.1. Safety function and error observation for filling to level 1 cycle............................. 28
4.3.5. Degassing ................................................................................................................... 29
4.3.5.1. Safety function and error observation for degassing cycle .................................... 29
4.3.6. Filling to level 2 ............................................................................................................ 30
4.3.6.1. Safety function and error observation for filling to level 2 cycle............................. 30
4.3.7. Measurement .............................................................................................................. 31
4.3.7.1. Safety function and error observation for measurement cycle .............................. 31
4.3.8. Flushing ....................................................................................................................... 32
4.3.8.1. Safety function and error observation for flushing cycle ....................................... 32
4.3.9. Draining ....................................................................................................................... 33
4.3.9.1. Safety function and error observation for draining cycle ....................................... 33
4.3.10. Wait ......................................................................................................................... 34
4.3.10.1. Safety function and error observation for wait cycle ............................................. 34
4.4 Operation of HYDROCAL1005 by its keyboard .................................................................. 35
4.4.1 Contrast Set-up ........................................................................................................... 35
4.5 Main menu .......................................................................................................................... 36
4.6 Extraction Menu .................................................................................................................. 37
4.7 Display of stored „Gas-in-oil“measuring values................................................................... 37
4.7.1 Graphic display................................................................................................. 37
4.7.2 Table presentation............................................................................................ 38