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MTE HYDROCAL1005 User Manual

MTE HYDROCAL1005
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HYDROCAL 1005 Manual for Installation and Operation Edition 01.2011
HYDROCAL1005
Gas-in-Oil Analysis System with
Transformer Monitoring Functions
Manual for installation and operation

Table of Contents

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MTE HYDROCAL1005 Specifications

General IconGeneral
Oil TemperatureYes
Moisture in OilYes
Protection RatingIP66
ApplicationTransformer monitoring
Dissolved Gas Analysis (DGA)Hydrogen (H2), Carbon Monoxide (CO)
Communication InterfacesModbus RTU
OutputDigital
Power Supply100-240 VAC
Sensor TypeCapacitive
Measurement RangeH2: 0-2000 ppm, CO: 0-5000 ppm
Temperature Range-20°C to +80°C

Summary

1. General

2. Mounting of HYDROCAL1005 unit

2.1 Locations for installation of HYDROCAL1005

Details the acceptable mounting positions for the unit on a transformer.

2.2 Security precautions for installation

Outlines critical safety measures to be followed during installation to prevent damage or injury.

2.3 Preparation for installation

Lists required tools and preparatory steps before installing the HYDROCAL1005 unit.

2.4 Installation of the HYDROCAL1005 unit

Step-by-step guide for physically connecting the unit to a transformer valve.

2.5 Electrical Installation of HYDROCAL1005 unit

Instructions for connecting the power supply and alarm cables to the unit.

2.6 Completion of Installation

Final checks and procedures to ensure the installation is correctly completed.

3. Hardware components of HYDROCAL 1005

3.1 Front view of HYDROCAL1005

Identifies and describes the operating elements on the front panel of the device.

3.2 Rear side of HYDROCAL1005 unit

Details the connectors and features located on the rear of the HYDROCAL1005 unit.

3.3 Connections on the measuring and controller card

Explains the function and location of various connectors on the main control board.

3.4 Measurement and extraction Components

Illustrates and names the internal components involved in the gas measurement process.

4. Software on HYDROCAL unit

4.1 General information

Overview of the microprocessor, clock frequency, and memory of the device.

4.2 Description of Gas measurement Process

Explains the sequence and timing of the gas analysis process steps.

4.3 Operation Cycles

Details various operational cycles like Zero measurement, Depression, and Leak detection.

4.4 Operation of HYDROCAL1005 by its keyboard

Describes how to operate the unit using its built-in keyboard interface.

4.5 Main menu

Overview of the primary display and available submenus for device operation.

4.7 Display of stored „Gas-in-oil“measuring values

Shows how to view historical gas-in-oil measurements in bar chart or table format.

4.8 Status of alarms

Presents a table detailing defined alarms and their current status with symbols.

4.9 Device set – up

Covers device configuration options such as language, password, and system settings.

4.9.1 Menu Transformer data setup

Allows input of correction factors and calculation parameters for transformer data.

4.9.2 Configuration of analogue outputs

Sets up the analog output signals for measured values and external sensors.

4.9.3 Configuration of analogue inputs (external sensors)

Configures the device's analog inputs for external sensors and virtual sensors.

4.9.4 Configuration of alarms and digital outputs

Defines alarm triggers, modes, levels, delays, and digital output actions.

4.9.5 Unit Setup

Allows modification of unit-specific settings like output tests and device options.

4.9.5.4 Configuration of the communication

Sets up communication parameters for Ethernet, SMS, modem, and serial interfaces.

4.9.5.5 Ethernet setup

Configures network settings for Ethernet connectivity using static IP or DHCP.

4.9.5.6 Alert SMS setup

Configures the device to send SMS alerts for alarms and sensor value changes.

4.9.5.7 Internal modem setup

Configures internal GSM or analog modem settings for remote communication.

4.9.5.8 RS 232 / RS 485 setup

Configures serial communication interfaces for RS232 and RS485.

4.9.5.9 MODBUS

Details MODBUS communication setup for SCADA system integration.

5. Windows Software HydroSoft

5.1 Purpose of the program

Overview of the HydroSoft software and its capabilities with the HYDROCAL1005.

5.3 Requirements to the PC

Lists the minimum system requirements for installing and running the HydroSoft software.

5.4 Installation

Guides through the installation process for the HydroSoft software package.

5.5 Functions of HydroSoft program

Details the core functionalities offered by the HydroSoft application.

5.7 Preparation / rename of a new customer list

Explains how to organize and manage customer data within the software.

5.8 Opening a new transformer station

Guides on creating and configuring new transformer station entries in the software.

5.9 Opening a file for a new transformer

Describes how to add and configure new transformer files within the software.

5.9.1 Modem settings

Configures modem parameters for establishing communication with the HYDROCAL unit.

5.10 Settings of HYDROCAL1005 unit

Covers configuration of alarms and external sensors via the HydroSoft software.

5.10.1 Alert Setup

Allows programming and configuring alarms for various sensors and conditions.

5.10.2 External sensors (see also chapter 4.7.3)

Guides on configuring external sensors and their input properties.

5.10.3 Alert SMS Setup

Configures the device to send SMS alerts for alarms and sensor value changes.

5.10.4 Input of DGA Level Adjustment

Facilitates input of laboratory analysis results for DGA level adjustment.

5.10.5 Analog Output Setup

Configures the analog output signals for measured gas-in-oil concentrations.

5.10.7 Device Setup (Clock settings)

Allows modification of the date, time, and time zone settings for the unit.

5.10.5.1. Ethernet

Configures network settings for Ethernet connectivity using static IP or DHCP.

5.10.5.2. Modbus-TCP

Describes Modbus-TCP communication setup for network integration.

5.10.5.3. MODBUS

Details MODBUS serial communication setup for SCADA system integration.

5.11 Data transmission from / to the HYDROCAL1005 unit

Explains how to transmit and receive data between the PC and the HYDROCAL unit.

5.12 View of results

Allows viewing historical measured data in graphical or tabular formats.

5.12.1 Sensor selection

Allows selecting specific sensors for data visualization in the results window.

5.13 View of alarm status

Shows the status and history of configured alarms on the unit.

6. RS 485 Wiring

7. HYDROSOFT Scheduler

7.1 General

Overview of the HydroSoft Scheduler and its automatic data transfer capabilities.

7.2 Scheduler

Explains how the scheduler operates to automatically transfer history data.

7.2.1 Configuring a Transformer for automatic History Data Update

Guides on setting up automatic history data read-outs for transformers.

7.2.2 Scheduler Status Visualization

Explains how to interpret the status icons for transformers, stations, and customers.

7.2.3 HydroSoft and the Windows Task Scheduler

Describes how to automate HydroSoft tasks using the Windows Task Scheduler.

8. Technical data HYDROCAL1005

9. Dimensional drawings HYDROCAL1005

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