Nice SHEL60KIT

STEP 5
5.1 – INSTALLING THE AUTOMATION COMPONENTS
WARNINGS
• Incorrect installation may cause serious physical injury to those
working on or using the system.
• Before starting automation assembly, make the preliminary checks
as described in STEP 3.
After laying the electric cables, proceed with assembly of the mechanical parts
oftheguidesandgearmotor,inthesequencespeciedbelow.
01. Inserttheguideintheseatonthegearmotor(g. 11).
02. Insertthetravellimitmechanicalstop(a) in the guide and move it close
tothegearmotor;thenpositionplate(b) onto the stop and secure the
assemblybymeansofascrew(g. 12). Note – The screw must NOT
be tightened excessively as the limit stop must later be moved to its nal
position.
03. Use two screws to secure the ends of the chain into the groove on the
carriageplate(g. 13).
04. Join the two carriage plates; insert the screw in the support of the drive
pulley; position the drive pulley in the chain and mount the assembly onto
thedrivebracketwiththepinsupplied(g. 14).
05. Insert the chain and carriage inside the guide, taking care to observe the
following:
Fig. 15-a)positionthesideofthecarriagewiththechainxedwiththe
screws on the same side as the contro unit cover;
Fig. 15-b) position the carriage to approx. mid-way on the guide.
06. Pass the chain around the pinion of the gearmotor and close the assembly
withtheprotectioncover(g. 16).
07. Insert the bracket on the end of the guide and secure the two elements by
meansofanutandwasher(g. 17).
08. Tension the chain by tightening the nut on the screw of the drive bracket
(g. 18). CAUTION – if the chain is tensioned excessively, this may
cause excessive stress and damage the gearmotor; if under-ten-
sioned this may cause unpleasant noise.
09.
FOR UP-AND-OVER DOORS ONLY
Ifthedoortobeautomatedis“up-and-over”(projectingornon-pro-
jecting - g. 1), the oscillating arm mod. SPA5 must be tted(g.
19). Then proceed with assembly of the various arm components.
IMPORTANT – Take care to move the arm as close as possible
to the handle of the door.
For assembly of the drive rod, refer to point 10.
Note – for assembly of the accessory, follow the instructions supplied
in the pack.
10. CAUTION! – If the door is up-and-over, use the drive rod supplied
with the oscillating arm for this operation.
Beforettingthedriverod,cutthistoalengththatensuresobservanceof
recommended distance E shown in g. 3. Then use screws and nuts to
secureoneendofthedriverodtothebracket(theonetobexedtothe
doororoscillatingarm)andtheotherendtothecarriage(g. 20).
11. Fix one end of the manual release cord to the carriage and the other end
totheknob(g. 21). Note – Ensure that the manual release knob is posi-
tioned at a maximum height of 180 cm from the ground.
IMPORTANT! – Perform the operations below the door CLOSED
12. • If the door is SECTIONAL: establish the length of distance B consider-
ing the constraints of values A and E(g. 3).
• If the door is UP-AND-OVER: establish the length of distance B con-
sidering the constraints of value F(g. 4).
Note – If values A, E or F allow, the automation can also be xed directly
onto the ceiling (minimum 4 mm).
13. Fold the two ceiling mounting brackets to an “L” and mount in the vicinity
ofthegearmotor,bymeansofscrewsandnuts(g. 22).
Note – choose the most suitable hole on the brackets to observe distance
B selected in point 12.
5.2 – FIXING THE AUTOMATION TO THE WALL, CEILING, AND
DOOR
Afterassemblyoftheguideandgearmotor,xtheautomationtothewall,ceil-
ing and door as follows.
01. Usingasuitablemeansofsupport(ladder,polesorsimilar)liftthegearmotor
from the ground an position at the required height so that the guide brackets
areplacedagainsttheceilingandwallabovethedoor(g. 23). IMPOR-
TANT – (g. 23-a) align the guide and gearmotor with the vertical axis of
the door and perpendicular to the latter (90° angle). Note – In the ca se of
up-and-over doors, the guide must be aligned with the oscillating arm.
Also ensure observance of the values A, B, E in g. 3 and values B, F in
g. 4.
02. Check the position of the guide, which must be perfectly horizontal, and
markthe4bracketxturepoints,afterwhichdrilltherelativeholesand
inserttheplugs(g. 24).
03. Fix the automation to the ceiling and wall using screws and plugs suited to
thesupportmaterial(g. 26).
Notes:
• Depending on the type of wall, the bracket at the end of the guide can
be xed by means of the rivets or screws and plugs.
• Take care when choosing the method of bracket xture to the ceiling,
taking into account the following:
– the bracket at the end of the guide must withstand the force required to
open and close the door;
– the ceiling mounted brackets must withstand the weight of the gearmotor.
In both cases possible wear and deformation over time must be taken into
account.
04. Use a saw to cut off the excess section of the ceiling-mounted brackets
(g. 26).
05. (With the door closed) Pull the release knob and slide the carriage until the
anchoring bracket is positioned on the upper edge of the sectional door,
oruntilitreachestheconnectionoftheoscillatingarm(up-and-overdoor).
Thenalignthedriverodalongthetrajectoryoftheguideandxthebracket
tothedoorusingrivetsorscrewssuitedtothedoormaterial(g. 27).
INSTALLATION: COMPONENT ASSEMBLY
AND CONNECTIONS
Note 1 – The cables required for the set-up of the system (not included in the pack) may vary according to the quantity and type
of devices envisaged for the installation.
Note 2 – The connections to terminals 1-2 (Stop), 4-5 (Step-step) and 3-5 (Photo) can be made using a single cable with several
internal wires.
CAUTION! –
The cables used must be suited to the installation environment; for example a cable type H03VV-F for indoor
environments is recommended.
Technical specications of electric cables(note 1)
Devices
Safety
photocells
Control
pushbutton
Safety pushbutton
– sensitive edges
– etc.
Terminals
3 - 5
3 - 4
1 - 2
Maximum admissible length
20m(note 2)
20m(note 2)
20m(note 2)
20m(note 2)
Function
PHOTO input
Input
STEP-STEP
STOP Input
Cable type
TX Cable 2 x 0,25 mm
2
RX Cable 3 x 0,25 mm
2
Cable 2 x 0,25 mm
2
Cable 2 x 0,25 mm
2
4 – English
EN
A
B
C