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18

ANSI Hardware Installation Manual

3HH-12893-AAAA-TCZZA Issue: 09

DRAFT

Table of Contents

Default Chapter3
- Table of Contents3
7360 ISAM FX-16 Shelf Installation5
7360 ISAM FX-12 Shelf Installation9
7360 ISAM FX-8 Shelf Installation13
1 Preface25
Preface25
- Scope25
- Applicable Releases25
- Table 1 7360 ISAM FX Shelves25
- Related Documents26
- Audience26
- Assumed Knowledge26
- Assistance and Ordering Phone Numbers26
- Safety Information26
- Documents26
- Conventions26
- Acronyms and Initialisms27
- Special Information27
- Procedures with Options or Substeps27
- Table 2 Documentation Conventions27
- Multiple PDF Document Search28
Overview31
- Requirements32
2 Overview34
- Installation Environment Requirements34
  - General Information on GR-3108-CORE Class 1 and Class 2 Environments34
  - Table 3 Class 1 Controlled Protected Environments34
- GR-63-CORE Indoor Controlled Environmental Space35
- Table 4 Maximum Yearly Levels of Contamination - GR-63-CORE Indoor Controlled Environments35
- Equipment Description36
- Table 5 Supported Rack Configurations for 7360 ISAM FX38
- Figure 1 Vertical Mount Configuration for 7360 ISAM FX-16 in a 23 In. Rack40
- Figure 2 Vertical Mount Configuration for 7360 ISAM FX-12 in a 19 In. Rack41
- Figure 3 Vertical Mount Position for 7360 ISAM FX-8 in a 19 In. Rack42
- Figure 4 Vertical Mount Position for 7360 ISAM FX-8 in a 23 In. Rack43
- Figure 5 Horizontal Mount Position for 7360 ISAM FX-8 in a 19 In. Rack44
- Figure 6 Horizontal Mount Position for 7360 ISAM FX-8 in a 23 In. Rack45
- Figure 7 Horizontal Mount Position for 7360 ISAM FX-4 in a 19 In. Rack46
- Figure 8 Horizontal Mount Position for 7360 ISAM FX-4 in a 23 In. Rack47
- Figure 9 Vertical Mount Position for 7360 ISAM FX-4 in a 19 In. Rack48
- Figure 10 Vertical Mount Position for 7360 ISAM FX-4 in a 23 In. Rack49
- Figure 11 Vertical Mount Position for 7360 ISAM WM in a 23 In. Rack50
- Initial Site Survey51
- Installation Materials and Tools52
- Installation Procedures53
Floor Preparation55
- Overview55
- General55
- Rack Footprints and Dimensions55
- Figure 12 7360 ISAM FX/WM ANSI 23 In. Rack Footprint and Dimensions56
- Figure 13 7360 ISAM FX/WM ANSI Sample Rack Configuration Floor Plan56
- Parts List57
- Recommended Tools57
- Procedures57
Installing Racks61
- Overview61
- Unpacking and Inspection61
- Shelf Units61
- Separate Kits and Parts61
- Parts List62
- Recommended Tools62
- Transport Brackets64
- Installing a Rack65
- Figure 14 Transport Brackets Located on the Rear of the Rack65
- Parts List66
- Recommended Tools66
- Figure 15 Securing the Rack to the Floor (Non-Seismic Qualified Installation)68
- Figure 16 Rack Connector Plate for 7-Ft Rack69
- Figure 17 Bracing the Rack to Overhead (Example)70
- Figure 18 Securing the Rack to the Floor (Seismic-Qualified Installation)72
- Figure 19 Rack Connector Plate for 7-Ft Rack73
- Figure 20 Bracing the Rack to Overhead (Example)74
Installing a 7360 ISAM FX-16 Shelf77
- Overview77
5 Installing a 7360 ISAM FX-16 Shelf78
- Mounting the 7360 ISAM FX-16 Shelf in a 23 In. Rack78
- 7360 ISAM FX-16 Rack Mounting Configurations78
- Table 6 Rack Mounting Configurations for 7360 ISAM FX-16 Shelf78
- Parts List79
- Figure 21 Rack Mounting Configuration 3FE 66742 AB for 7360 ISAM FX-1679
- Recommended Tools80
- Prerequisites80
- Figure 22 Mounting Locations for the 7360 ISAM FX-1682
- Figure 23 Mounting 7360 ISAM FX-16 Lower Shelf in a 23 In. Rack83
- Figure 24 Mounting 7360 ISAM FX-16 Upper Shelf in a 23 In. Rack85
- Installing a Drip Tray below a 7360 ISAM FX-16 Shelf86
- Figure 25 View of Drip Tray for 7360 ISAM FX-1686
- Figure 26 Mounting 7360 ISAM FX-16 Lower Drip Tray87
- Figure 27 Mounting 7360 ISAM FX-16 Upper Drip Tray88
- Installing a 7360 ISAM FX-16 Heat and Fiber Baffle Kit89
- Figure 28 Pre-Assembled 7360 ISAM FX-16 Heat and Fiber Baffle Kit91
- Figure 29 Mounting 7360 ISAM FX-16 Lower Heat and Fiber Baffle Kit91
- Figure 30 Mounting 7360 ISAM FX-16 Upper Heat and Fiber Baffle Kit92
- Figure 31 Fiber Management Bracket93
- Installing or Replacing the Fan Unit in a 7360 ISAM FX-16 Shelf94
- Figure 32 Fiber Management Bracket94
- Figure 33 Remove the Fan Cover96
- Figure 34 Fan Unit Handles97
7360 ISAM FX-16 Shelf Cabling99
- Overview99
- Safety Precautions100
- Shelf Grounding Connection101
- Grounding Cable Type101
- Cable Routing and Connection102
- Figure 35 Shelf Grounding Cable Connector Locations on 7360 ISAM FX-16102
- Rack Grounding Connection103
- Figure 36 External Frame Ground Point Rear View104
- Power Cabling105
- General105
- DC Mains Battery Return Connection105
- Power Distribution Frame (PDF)105
- External Ground105
- Cable Routing105
- Power Distribution Unit106
- Figure 37 Power Distribution Unit on 7360 ISAM FX-16106
- Power Cables107
- Power Cable Type107
- Power Cable Routing and Connection107
- Figure 38 Safety Cover Label107
- Figure 39 Power Cable Routing for 7360 ISAM FX-16108
- Figure 40 Mounting of Power Cable Shoes and Safety Cover on 7360 ISAM FX- 16109
- CO External Alarm Connector111
- Figure 41 CO External Alarm Connector on 7360 ISAM FX-16111
- BITS Interface Connections112
- Figure 42 BITS Interface Connections on 7360 ISAM FX-16112
- Tod/1 Hz Connector113
- Figure 43 Tod/1 Hz Connector on 7360 ISAM FX-16113
- Remote Craft Port Connector114
- Combo Cable Connector114
- Cable Type114
- Connection/Locking115
- Cabling115
- Figure 44 Combo Cable115
- POTS and LINE MDF Cable Connector116
- MDF Cable Type116
- Figure 45 Combo Cable Connection on 7360 ISAM FX-16116
- Prerequisites117
- Figure 46 MDF Cable for 48-Line Cards117
- Figure 47 MDF Cable LINE Connection on 7360 ISAM FX-16118
- Vectoring Cable Connector119
- Figure 48 MDF Cable POTS Connection on 7360 ISAM FX-16119
- VL Cable120
- Prerequisites120
- Figure 49 VL Ports on the NDPS-B122
- Figure 50 Inserting the Cable Connector into a VL Port on the NDPS-B Card123
- Figure 51 VL Cable Exit Areas124
Installing Cards in the 7360 ISAM FX-16 Shelf125
- Overview125
- Shelf Areas and Slot Positions125
- Dummy Front Panels126
- Figure 52 NT and LT Slot Positions in 7360 ISAM FX-16126
- NT Dummy Front Panel127
- NTIO Dummy Front Panel127
- Figure 53 Dummy Front Panel for NT Card127
- Dummy Front Panel for Optical LT Cards128
- Figure 54 Universal Dummy Front Panel for NTIO Card128
- Figure 55 Dummy Front Panel for Optical LT Card128
- Recommended Tools129
- Guideline for Card Installation129
- Installation Procedures130
- General130
- Rules for Handling Cards131
- ESD Sensitive Cards131
- Figure 56 ESD Awareness Symbol132
- Figure 57 Label for Earth Bonding Point132
- Cards with Optical Fiber Connectors133
- Figure 58 Laser Classification Label133
- Figure 59 NT Card Slots in 7360 ISAM FX-16134
- Figure 60 NTIO Slot136
- Figure 61 LT Card Slots in 7360 ISAM FX-16137
- Figure 62 Ejector Handles for LT Cards139
- Figure 63 Ejector Handles for LT Cards139
- Figure 64 Ejector Handles for NT Cards139
Fiber Optic Cable Management in the 7360 ISAM FX-16 Shelf141
- Overview141
- Managing Fiber Optic Cables142
- Figure 65 Fiber Guiding Elements of the 7360 ISAM FX-16 Optical Fiber Management Kit142
- General Safety and Operations Information143
- Optical Modules143
- Fiber Cables144
- Routing Fiber Optic Cables in the Rack144
- Fiber Management Kit144
- Routing Fiber Optic Cables145
- Figure 66 Fiber Management Guide for 7360 ISAM FX-16145
- Figure 67 Fiber Routing with a Fiber Management Guide for 7360 ISAM FX-16145
- Figure 68 Fiber Routing Without a Fiber Management Guide for 7360 ISAM FX- 16146
- Figure 69 Alignment of 7360 ISAM FX-16 Fiber Management Guide147
- Figure 70 Mount the 7360 ISAM FX-16 Fiber Management Guide147
Installing a 7360 ISAM FX-12 Shelf153
- Overview153
9 Installing a 7360 ISAM FX-12 Shelf154
- Mounting the 7360 ISAM FX-12 Shelf154
- 7360 ISAM FX-12 Rack Mounting Configurations154
- Parts List154
- Table 7 Vertical Mounting Configurations for 7360 ISAM FX-12 in a Seismic 19 In. Rack154
- Recommended Tools155
- Figure 71 Vertical Mounting Locations in a 19 In. Rack for 7360 ISAM FX-12156
- Installing a 7360 ISAM FX-12 Heat and Fiber Baffle Kit157
- Replacing the Fan Unit in a 7360 ISAM FX-12 Shelf164
- Figure 77 Remove the Fan Cover166
- Figure 78 Fan Unit Handles167
7360 ISAM FX-12 Shelf Cabling169
- Overview169
- Safety Precautions170
- Shelf Grounding Connection170
- Grounding Cable Type171
- Cable Routing and Connection171
10 7360 ISAM FX-12 Shelf Cabling172
- Grounding Cable Connection on 7360 ISAM FX-12172
- Rack Grounding Connection173
- Power Cabling174
- External Frame Ground Point Rear View174
- General175
- Power Distribution Frame (PDF)175
- External Ground175
- Cable Routing175
- Power Distribution Unit175
- Power Cables176
- Power Cable Type176
- Power Cable Routing and Connection176
- Power Cable Routing for 7360 ISAM FX-12177
- Mounting of Power Cable Shoes and Safety Cover on 7360 ISAM FX- 12178
- CO Alarm Connector179
- External Interfaces on 7360 ISAM FX-12179
- BITS Interface Connections180
- CO External Alarm Cable for 7360 ISAM FX-12180
- Tod/Pps Connector181
- Remote Craft Port Connector181
- Combo Cable Connector181
- Tod/Pps Connector Location on NT Card181
- Cable Type182
- Connection/Locking182
- Cabling182
- Combo Cable182
- POTS and LINE MDF Cable Connector183
- MDF Cable Type183
- Combo Cable Connection on 7360 ISAM FX-12183
- Prerequisites184
- MDF Cable for 48-Line Cards184
- MDF Cable LINE Connection on 7360 ISAM FX-12185
- Vectoring Cable Connector186
- MDF Cable POTS Connection on 7360 ISAM FX-12186
- VL Cable187
- Prerequisites187
- VL Ports on the NDPS-B189
- Inserting the Cable Connector into a VL Port on the NDPS-B Card190
- VL Cable Exit Areas190
Installing Cards in the 7360 ISAM FX-12 Shelf193
- Overview193
- Shelf Areas and Slot Positions193
11 Installing Cards in the 7360 ISAM FX-12 Shelf194
- Dummy Front Panels194
- NT Dummy Front Panel194
- LT and NT Slot Positions on 7360 ISAM FX-12194
- NTIO Dummy Front Panel195
- Dummy Front Panel for NT Card195
- Dummy Front Panel for Optical LT Cards196
- Universal Dummy Front Panel for NTIO Card196
- Dummy Front Panel for Optical LT Card196
- Recommended Tools197
- Guideline for Card Installation197
- Installation Procedures198
- General198
- Rules for Handling Cards199
- ESD Sensitive Cards199
- ESD Awareness Symbol200
- Cards with Optical Fiber Connectors201
- Location of Earth Bonding Point201
- Laser Classification Label202
- NT Card Slots in 7360 ISAM FX-12203
- NTIO Slot205
- LT Cards Slots in 7360 ISAM FX-12206
- Ejector Handles for LT Cards207
- Ejector Handles for NT Cards208
- Remove Safety Cover and Power Cable Shoes on 7360 ISAM FX-12209
- Remove Fixation Screws for NGFC-I Card210
Fiber Optic Cable Management in the 7360 ISAM FX-12 Shelf211
- Overview211
12 Fiber Optic Cable Management in the 7360 ISAM FX-12212
- Fiber Management Bracket for 7360 ISAM FX-12212
- Fiber Management Guide for 7360 ISAM FX-12212
- Managing Fiber Optic Cables213
- Upper Baffle Assembly for 7360 ISAM FX-12 Vertical Rack Mounting Configurations213
- General Safety and Operations Information214
- Optical Modules214
- Fiber Cables215
- Fiber Management Guides215
- Routing Fiber Optic Cables215
- Mounting of 7360 ISAM FX-12 Fiber Management Guide216
- Alignment of 7360 ISAM FX-12 Fiber Management Guide217
- Mounting of 7360 ISAM FX-12 Fiber Management Guide217
Installing a 7360 ISAM FX-8 Shelf223
- Overview223
- Mounting the 7360 ISAM FX-8 Shelf in a 19 In. Rack224
  - Mount for 7360 ISAM FX-8224
- 7360 ISAM FX-8 Rack Mounting Configurations225
13 Installing a 7360 ISAM FX-8 Shelf226
13 Installing a 7360 ISAM FX-8 Shelf226
- Horizontal Mounting Configuration for 7360 ISAM FX-8 in a 19 in226
  - EIA Standard Rack226
  - Table 9 Vertical Mounting Configurations for 7360 ISAM FX-8 in a 19 in226
- Vertical Mounting Configuration for 7360 ISAM FX-8 in a 19 In. EIA Standard Rack227
- Parts List228
- Recommended Tools228
- Mounting the 7360 ISAM FX-8 Shelf in a 23 In. Rack240
- 7360 ISAM FX-8 Rack Mounting Configurations240
- Parts List243
- Installing or Replacing a Fan Unit in a 7360 ISAM FX-8 Shelf252
7360 ISAM FX-8 Shelf Cabling259
- Overview259
- Safety Precautions260
- Shelf Grounding Connection260
- Grounding Cable Type261
- Cable Routing and Connection261
- Figure 136 Grounding Cable Connection on 7360 ISAM FX-8262
- Rack Grounding Connection263
- Power Cabling264
- Figure 137 External Frame Ground Point Rear View264
- General265
- Power Distribution Frame (PDF)265
- External Ground265
- Cable Routing265
- Power Distribution Unit265
- Power Cables266
- Power Cable Type266
- Power Cable Routing and Connection266
- Figure 138 Power Cable Routing for 7360 ISAM FX-8267
- Figure 139 Mounting of Power Cable Shoes and Safety Cover on 7360 ISAM FX- 8268
- CO Alarm Connector269
- Figure 140 External Interfaces on 7360 ISAM FX-8269
- BITS Interface Connections270
- Figure 141 CO External Alarm Cable for 7360 ISAM FX-8270
- Tod/Pps Connector271
- Remote Craft Port Connector271
- Combo Cable Connector271
- Figure 142 Tod/Pps Connector Location on NT Card271
- Cable Type272
- Connection/Locking272
- Cabling272
- Figure 143 Combo Cable272
- POTS and LINE MDF Cable Connector273
- MDF Cable Type273
- Figure 144 Combo Cable Connection on 7360 ISAM FX-8273
- Prerequisites274
- Figure 145 MDF Cable for 48-Line Cards274
- Figure 146 MDF Cable LINE Connection on 7360 ISAM FX-8275
- Vectoring Cable Connector276
- Figure 147 MDF Cable POTS Connection on 7360 ISAM FX-8276
- VL Cable277
- Prerequisites277
- Figure 148 VL Ports on the NDPS-B279
- Figure 149 Inserting the Cable Connector into a VL Port on the NDPS-B Card280
- Figure 150 VL Cable Exit Areas281
Installing Cards in the 7360 ISAM FX-8 Shelf283
- Overview283
- Shelf Areas and Slot Positions283
- Dummy Front Panels284
- NT Dummy Front Panel284
- Figure 151 LT and NT Slot Positions on 7360 ISAM FX-8284
- NTIO Dummy Front Panel285
- Figure 152 Dummy Front Panel for NT Card285
- Dummy Front Panel for Optical LT Cards286
- Figure 153 Universal Dummy Front Panel for NTIO Card286
- Figure 154 Dummy Front Panel for Optical LT Card286
- Recommended Tools287
- Guideline for Card Installation287
- Installation Procedures288
- General288
- Rules for Handling Cards289
- ESD Sensitive Cards289
- Figure 155 ESD Awareness Symbol290
- Cards with Optical Fiber Connectors291
- Figure 156 Label for Earth Bonding Point291
- Figure 157 Laser Classification Label292
- Figure 158 NTIO Slot292
- Figure 159 NT Card Slots in 7360 ISAM FX-8294
- Figure 160 LT Cards Slots in 7360 ISAM FX-8296
- Figure 161 Ejector Handles for LT Cards297
- Figure 162 Ejector Handles for LT Cards298
- Figure 163 Ejector Handles for NT Cards298
- Figure 164 Remove Safety Cover and Power Cable Shoes on 7360 ISAM FX-8299
- Figure 165 Remove Fixation Screws for NGFC-H Card300
Fiber Optic Cable Management in the 7360 ISAM FX-8 Shelf301
- Overview301
- Managing Fiber Optic Cables302
- Figure 166 Fiber Management Kit for 7360 ISAM FX-8302
- Figure 167 Baffle for 7360 ISAM FX-8 Vertical Rack Mounting Configurations302
- General Safety and Operations Information303
- Optical Modules303
- Fiber Cables304
- Figure 168 Mounting of 7360 ISAM FX-8 Fiber Management Kit305
- Figure 169 Alignment of 7360 ISAM FX-8 Fiber Management Guide306
- Figure 170 Mount the 7360 ISAM FX-8 Fiber Management Guide306
Installing a 7360 ISAM FX-4 Shelf311
- Figure 171 19 In. EIA Standard Rack Upright Channel Direction in Horizontal312
  - Mount for 7360 ISAM FX-4312
- ISAM FX-4 Rack Mounting Configurations313
17 Installing a 7360 ISAM FX-4 Shelf314
- Figure 172 Horizontal Mounting Configuration for 7360 ISAM FX-4 in a 19 in314
- Parts List316
- ISAM FX-4 Rack Mounting Configurations328
- Figure 183 23 In. Rack Horizontal Mounting Configuration for 7360 ISAM FX-4329
- Table 15 Vertical Mounting Configuration for 7360 ISAM FX-4 23 In. Rack329
- Figure 184 Vertical Mounting Configuration for 7360 ISAM FX-4 in a 23 In. Rack330
- Parts List331
7360 ISAM FX-4 Shelf Cabling343
- Safety Precautions344
- Grounding Cable Type345
- Figure 193 Grounding Cable Connection on 7360 ISAM FX-4346
- Rack Grounding Connection347
- Figure 195 Power Distribution Unit on 7360 ISAM FX-4350
- Power Cables350
Installing Cards in the 7360 ISAM FX-4 Shelf365
- Figure 209 NT and LT Slot Positions in 7360 ISAM FX-4365
- Dummy Front Panels366
- Figure 213 ESD Awareness Symbol372
- Figure 214 Label for Earth Bonding Point373
- Cards with Optical Fiber Connectors373
- Figure 215 Laser Classification Label374
- Figure 216 NTIO Slot374
- Figure 217 NT Card Slots in 7360 ISAM FX-4376
- Figure 218 LT Card Slots in 7360 ISAM FX-4378
- Figure 219 Ejector Handles for LT Cards379
- Figure 220 Ejector Handles for LT Cards380
- Figure 221 Ejector Handles for NT Cards380
- Figure 222 Remove Safety Cover and Power Cable Screws on 7360 ISAM FX-4381
- Figure 223 Remove Fixation Screws for NGFC-G Card381
Fiber Optic Cable Management in the 7360 ISAM FX-4 Shelf383
- Figure 224 Fiber Management Kit for 7360 ISAM FX-4384
- Figure 226 Mounting of the 7360 ISAM FX-4 Fiber Management Kit387
- Figure 227 Alignment of 7360 ISAM FX-4 Fiber Management Guide388
- Figure 228 Mount the 7360 ISAM FX-4 Fiber Management Guide388
- Installing a 7360 ISAM WM Shelf393
  - View of Drip Tray for 7360 ISAM WM393
  - Mounting 7360 ISAM WM Drip Tray395
    - ISAM WM Rack Mounting396
    - Table 16 Supported Rack Configuration with the 7360 ISAM WM Shelf397
21 Installing a 7360 ISAM WM Shelf397
- In. Rack Vertical Mounting Configuration for 7360 ISAM WM398
  - Parts List398
  - Recommended Tools399
- Mounting a 7360 ISAM WM in a 23 In. Rack401
- Attaching the 7360 ISAM WM Shelf to the Rack403
- 7360 ISAM WM Shelf Cabling405
22 7360 ISAM WM Shelf Cabling411
- 7360 ISAM WM Power Cable411
  - Table 17 Supported 7360 ISAM WM Power Cable411
  - 7360 ISAM FX-16 Shelf412
- Power Cable Routing from the 7360 ISAM WM to the 7360 ISAM FX- 16 Shelf413
- Figure 240 Routing the Power Cable414
- Routing the Power Cable414
- Connecting the Power Cable415
  - Alarm Cable415
- 7360 ISAM WM Alarm Cable416
  - Alarm Cable Routing Connection416
- CO External Alarm Connector on 7360 ISAM WM417
- Installing Cards in the 7360 ISAM WM Shelf419
- Shelf431
- Fiber Optic Cable Management in the 7360 ISAM WM Shelf431
- Connector Pinning of the External Interfaces441
25 Connector Pinning of the External Interfaces442
- Table 18 BITS Interface Pinning for 7360 ISAM FX-4, 7360 ISAM FX-8, and 7360 ISAM FX 12442
- Table 19 BITS Interface Pinning for 7360 ISAM FX-16442
- Table 20 Tod/1 Hz Pinning for the 7360 ISAM FX-16442
- Tod/1 Hz Connector442
- Table 21 Remote Craft Port Pinning for 7360 ISAM FX Shelves443
- Table 22 External Alarm Cable444
- Table 23 CO External Alarm Pinning for 7360 ISAM FX-16444
- Table 24 CO External Alarm Pinning for 7360 ISAM WM447
- MDF CHAMP100 Cable Connector449
- Table 25 Cable Color Designations449
- Line Number450
- Table 26 Wiring List for CHAMP100 MDF Cable450
26 Connector Pinning on NT Card453
- Connector Pinning on NT Card453
- Fiber Optic Handling and Acceptance Criteria457
  - Parts of a Fiber Optic Cable458
    - Handling Considerations458
    - Acceptance Criteria459
27 Fiber Optic Handling and Acceptance Criteria460
- Single-Mode End-Face Zones460
- Table 31 Single-Mode End-Face Inspection Acceptance Criteria460
- Preferred Condition of Fiber Optic End-Face461
  - Table 32 Acceptable and Unacceptable Conditions for Fiber Optic End-Faces461
  - Fiber Optic Jumper Cable Care462

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