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Asymtek Spectrum S-920
Nordson Asymtek Spectrum S-920 User Manual
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Power-Up and Testing
4-31
!
The Dispenser I/O Test dialog box (
Figu
re 4-20) opens.
Figure 4-20 Dispenser I/O (Inputs 0-31)
4.
Locate the bit labeled
TACTILE_SENSOR
.
5.
Lightly press on the Tactile Needle Sensor.
!
The
TACTILE_SENSOR
bit should toggle to
ON
(
1
) when the Tactile Needle Sensor is
pressed and return to
OFF
(
0
) when pressure is released.
96
98
Table of Contents
Section 1
7
Table of Contents
7
Section 2
16
1 Introduction
17
Overview
17
System Description
17
Safety First
17
Manuals
18
Training
18
Student Certification
18
Student Registration
18
Supported Dispensing Fluids
18
Standard Equipment and Features
19
Automatic Pattern Recognition (Vision) System
19
Calibrated Process Jetting (Cpj™)
19
Computer System
19
Conveyor
19
Fluidmove for Windows XP Software
20
Integral Height Sensor
20
Light Beacon
20
Low Air Pressure Alarm
20
Mass Flow Calibration
20
Needle Heater
20
Precision Pneumatics
20
Safety Features
21
Service Station
21
System Light
21
Ventilation Exhaust System
21
Optional Equipment
21
CAD Import
21
Laser Height Sensor
21
Low Fluid Sensor
22
SECS/GEM Interface
22
Substrate Heaters
22
Dispensing Valves
23
System Features
24
Figure 1-1 Front View
24
Figure 1-2 Front View (Open Dispensing Area - Dual Conveyors)
25
Dispensing Area
26
Figure 1-3 Dispensing Area
26
Service Station
27
Figure 1-4 Service Station
27
Front Panel
28
Figure 1-5 Front Panel
28
Front Cabinet
29
Figure 1-6 Front Cabinet (Dual Conveyor System Shown)
29
Rear View
30
Figure 1-7 Rear View
31
Rear View Open
32
Figure 1-8 Rear View Open
32
Rear Cabinet
33
Figure 1-9 Rear Cabinet (Dual Conveyor Configuration Shown)
33
Rear Panel Connections
34
Figure 1-10 Rear Panel Connections
34
2 Safety
35
Overview
35
Facility Requirements
35
Intended Use
35
Basic Safety Precautions and Practices
36
Safety of Personnel
36
Material Safety
37
Preventing Dispensing System and Workpiece Damage
37
Lifting and Transport Precautions
38
Considerations
38
Precautions
38
Earthquake Precautions
39
Safety Warning Labels
40
Table 2-1 Safety Warning Labels
40
Figure 2-1 Safety Warning Labels (Front Cover)
41
Figure 2-2 Safety Warning Labels (Front Inside Panel)
41
Figure 2-3 Safety Warning Labels (Dispensing Area)
42
Figure 2-4 Safety Warning Labels (Conveyor)
43
Figure 2-5 Safety Warning Labels (Rear))
43
Figure 2-6 Safety Warning Labels - Power Manager
44
Laser Radiation
45
Laser Height Sensor Specifications
45
Figure 2-7 Laser Height Sensor
45
Table 2-2 Laser Height Sensor Specifications
45
Emergency Shutdown
46
Figure 2-8 Emo/Main Circuit Breaker Locations
46
Emergency Shutdown Situations
47
Emergency Shutdown Recovery
47
Interlock
47
Interlock Recovery
47
Figure 2-9 Interlock Active Message
47
Figure 2-10 Clear Interlock Message
47
Service Shutdown
48
Lockout/Tagout of Electrical and Pneumatic Energy
48
Figure 2-11 Electrical/Pneumatical Lockout/Tagout
49
Light Beacon
50
Table 2-3 Beacon Color Indications
50
3 Installation
51
Overview
51
Safety First
51
Facility Requirements
51
Tools and Materials Needed
51
Uncrating and Placing the Dispensing System
52
Figure 3-1 Removing the Shipping Brackets
52
Figure 3-2 Adjusting the Levelers
53
Unpacking the Dispensing Chamber
54
Figure 3-3 Dispensing Head Stopper Locations
55
Figure 3-4 Removing the Z-Head Bracket
55
Figure 3-5 Removing the Service Station Packing Tape
56
Figure 3-6 Removing the Front Cover
56
Figure 3-7 S-920 Dispensing System Scale Stem
57
Leveling the Dispensing System
58
Figure 3-8 Leveling the Dispensing System - X-Axis
58
Figure 3-9 Dispensing System Levelers (Feet)
58
Figure 3-10 Leveling the Dispensing System - Y-Axis
59
Leveling the Scale
60
Figure 3-11 Leveling the Scale
60
Figure 3-12 Replacing the Scale Cover
60
Setting up the Service Station
61
Figure 3-13 Setting up the Weigh Station
61
Figure 3-14 Purge Station
61
Installing the Light Beacon
62
Installing the Laptop Computer
62
Figure 3-15 Installing the Light Beacon
62
Figure 3-16 Windows Explorer - Fmxp Directory
63
Figure 3-17 Dispensing System Serial Number Label
63
Figure 3-18 Aligning the Laptop Computer to the Tray
64
Installing the Camera
65
Installing the Genie Framework Software
65
Connecting the Camera
65
Figure 3-19 Camera (Rear View)
65
Anchoring the Dispensing System
66
Figure 3-20 Anchoring the Dispensing System
66
4 Power-Up and Testing
67
Overview
67
Safety First
67
Facility Requirements
67
Connecting the Power and Air Supply
68
Figure 4-1 Main Power Circuit Breaker and Cable
68
Figure 4-2 Connecting the Power and Air Supply
69
Powering on the Dispensing System
70
Starting Fluidmove for Windows (Fmxp)
70
Figure 4-3 Fmxp Message 30416
71
Figure 4-4 Fmxp Main Window
71
Fmxp Configuration
72
Conveyor Setup
72
Figure 4-5 Setup Conveyor Window
72
Figure 4-6 Fmxp - Setup Configuration - Conveyor
73
Scale Setup
74
Figure 4-7 Fmxp Scale Setup
74
Vision Setup
75
Exiting Fluidmove for Windows (Fmxp)
75
Figure 4-8 Fmxp - Setup Vision
75
Preliminary System Check
76
Component-Level Functional Tests
76
Emo
77
Pneumatic Regulators and Gauges
77
Impingement Air Flowmeters
79
Figure 4-9 Air Regulator and Gauge Locations
79
Light Beacon
80
Figure 4-10 Dispenser I/O (Outputs 32-63)
80
Conveyor and Conveyor Pneumatics
81
Figure 4-11 Conveyor Jog Commands Dialog Box
82
Figure 4-12 SMEMA Connections
84
Table 4-1 SMEMA Communication Test Matrix
85
Dispensing Head and Accessories
89
Vision System
93
Dispensing Valve Pneumatics
94
Tactile Sensor
96
Purge Station
98
Scale
99
Heater Tooling and Needle Heaters
101
Table 4-2 Heater Set Points
103
System-Level Functional Test
104
5 Calibration and Adjustment
109
Overview
109
Safety First
109
Record Keeping
109
Startup/Shutdown
109
Focusing the Camera
110
Calibrating the Camera
111
Service Station Height Adjustment
113
Calibrating the Scale
114
Z-Head Counterbalance Force Adjustment
117
Adjusting the Height Sensor Probe
118
Adjusting the Board Sensors
119
Program Output for Look down Configuration (ASPA,196581 Fiber Array)
120
Initializing the Digital Gauges
121
Software Controlled Light Beacon
122
6 Operation
125
Overview
125
Safety First
125
Startup
125
Installing the Dispensing Valve
126
Valve Pneumatic and Electrical Connections
126
Adjusting the Air Pressure
128
Adjusting the Main Air Pressure
128
Adjusting the Cooling/Coaxial, Valve, and Fluid Air Pressure
129
Adjusting the Vacuum Control
130
Setting the Low Pressure Detection Threshold
130
Establishing Machine Offsets
131
Valve Offsets
131
Safe Z-Height
132
Positioning the Conveyor and Dispensing Head
134
Using the Touchpad
134
Table 6-1 Conveyor Position Controls: Jog Distance
135
Table 6-2 Dispensing Head Position Controls: Jog Distance and Velocity
136
Table 6-3 Position Control Commands
137
Using the Keyboard
138
Dual Conveyor Systems
138
Table 6-4 Position Control Keyboard Commands
138
Camera Operation
140
Camera States
140
Table 6-5 Genie Camera States
140
Table 6-6 Camera Status Indicators
140
Lighting and Color Adjustment
141
Creating a New Program
143
Loading a Part
143
Setting the Heaters
143
Setting up the Fluid Manager
146
Workpiece Alignment
147
Opening a New Program Window
148
Teaching Fiducials
149
Machine Setup
149
Entering Program Commands
150
Saving the Program
156
Running the Program in Dry Mode
157
Installing Fluid on the Dispensing Valve
157
Starting a Production Run
158
System Shutdown
160
Post Production Shutdown
160
7 Maintenance
161
Overview
161
Safety First
161
Record Keeping
161
Routine Maintenance Procedures
162
Table 7-1 Routine Maintenance Procedures
162
Replacing Consumables
163
Table 7-2 Purge Boot Colors, Sizes, and Compatible Needles
163
Replacing Purge and Scale Cups
164
Replacing the Purge Boot
166
Draining the Water Trap
167
Removing the Axis Covers
168
Lubricating the Cables and Linear Guides
169
Lubricating the Cables
169
Lubricating the X-Y Linear Guides
171
Tensioning the Cables
173
Tensioning the Conveyor Belts
174
8 Troubleshooting
175
Overview
175
Safety First
175
Record Keeping
175
Basic System Troubleshooting
176
System Power
176
Table 8-1 System Power Troubleshooting
176
System Accuracy
177
Table 8-2 System Accuracy
177
Pneumatic
178
Table 8-3 Pneumatic Troubleshooting
178
Fmxp Startup
179
Table 8-4 Fmxp Startup
179
Dispense Head Controller Connections and Functions
180
Table 8-5 Dispensing Head Troubleshooting
180
Height Sensor
181
Laser Height Sensor
181
Table 8-6 Height Sensor Troubleshooting
181
Table 8-7 Laser Height Sensor Troubleshooting
181
Vision System
182
Table 8-8 Vision System Troubleshooting
182
Scale
183
Table 8-9 Scale Troubleshooting
183
Needle Heater
186
Tactile Sensor
186
Table 8-10 Needle Heater Troubleshooting
186
Table 8-11 Tactile Sensor Troubleshooting
186
Substrate Heaters
188
Conveyor
188
Table 8-12 Substrate Heater Troubleshooting
188
Table 8-13 Conveyor Troubleshooting
188
9 Parts Replacement
191
Overview
191
Record Keeping
191
Parts Ordering Information
192
Placing Your Order
192
Shipping Instructions
192
Warranty
192
Credit and Exchanges
192
Return Material Authorization
192
Cleaning and Inspection
193
Unpacking and Inspecting Replacement Parts
193
Gaining Access to Dispensing System Components
194
Replacing the Conveyor Belts
195
Replacing the Camera Lens
198
Replacing the Height Sensor Probe
199
Replacing Fuses
201
Fuse Mounting
201
Replacement Fuses
201
Board-Mounted Fuses
201
Table 9-1 Replaceable Fuses
201
Panel-Mounted Fuses
203
10 Specifications
205
Overview
205
Facility Requirements
205
System Dimensions
205
Table 10-1 Facility Requirements
205
Table 10-2 System Dimensions Diagram
205
Specifications
206
Table 10-3 Specifications
206
Stability Analysis
207
Table 10-4 Stability Analysis
207
Appendix A Material Safety Information
211
Introduction
211
Msds - Multemp Ps
211
MSDS Moly-Graph® Extreme Pressure Multi-Purpose Grease
214
Appendix B Block Diagrams
217
Safety First
217
List of Pneumatic and Electrical Diagrams
217
Table B-1 Block Diagrams
217
Power Manager Connections
218
Conveyor/Heater Module Connections
219
Appendix C Parts List
227
Overview
227
Safety First
227
Spare Parts List
227
Table C-1 Spare Parts List
227
Glossary
229
Index
235
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Nordson Asymtek Spectrum S-920 Specifications
General
Brand
Nordson
Model
Asymtek Spectrum S-920
Category
Dispenser
Language
English
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