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Omron FHV7 series User Manual
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FH/FHV Series Vision System User’s Manual (Z365-E1)
437
439
Table of Contents
Default Chapter
3
Fh-1£££/Fh
3
Intended Audience
3
Applicable Products
3
Relevant Manuals
4
Manual Structure
6
Page Structure
6
Special Information
7
Z365-E1
8
Table of Contents
9
Terms and Conditions Agreement
17
Warranty, Limitations of Liability
17
Application Considerations
18
Disclaimers
18
Safety Precautions
20
Symbols and the Meanings for Safety Precautions Described in this Manual
20
Meanings of Alert Symbols
20
Warning
21
Precautions for Safe Use
22
Condition of the Fitness of OMRON Products
22
Installation Environment (FH Series)
22
Installation Environment (FHV Series)
23
Power Supply and Wiring (FH Series)
23
Power Supply and Wiring (FHV Series)
23
Grounding (FH Series)
24
Mounting (FHV Series)
25
Others (FH Series)
25
Others (FHV Series)
26
Precautions for Correct Use
27
Installation and Storage Sites (FH-1000/2000/3000/5000 Series)
27
Installation and Storage Sites (FH-L Series)
27
Installation and Storage Sites (FHV Series)
27
Orientation of Product
28
Ambient Temperature
28
Noise Resistance
28
Component Installation and Handling (FH Series)
28
Component Installation and Handling (FHV Series)
29
Maintenance (FH Series)
29
Maintenance (FHV Series)
29
Communications with Upper Device
30
Failsafe Measures
30
Connecting the Sensor Controller and Monitor with a Switcher and Splitter (FH Series)
30
Warm-Up (FHV Series)
30
Camera Installation (FHV Series)
30
Beam (FHV Series)
31
Others (FHV Series)
31
LED Safety (FHV Series)
31
Regulations and Standards
33
All Series
33
FH-1000/2000/3000/5000 Series
33
FH-L Series
34
FHV Series
35
Related Manuals
36
Terminology
39
Revision History
44
Sections in this Manual
45
Section 1 Overview
48
Checking the System Configuration
48
System Configuration
48
Functional Comparison between the FH-Series and FHV-Series Controllers
49
Functional Comparison between the FH-Series and FHV-Series Con- Trollers
49
Flow of Application
52
Features
55
Section 2 Features
56
Basic Mechanism for Measurements
56
Support for a Variety of Scenes and Measurement Lines
58
Basic Operations
61
Section 3 Basic Operations
62
Preparing the Controller and Cameras
62
Camera Setup
62
Preparing the Controller
64
Adjusting the Camera
64
Basic Knowledge about Operations
66
Inputting Values
66
Inputting Text
66
Selecting Files and Folders
69
Available Operations in Select File Window
71
Using the Zoom Function
73
Setting Figures
73
Changing the Image Mode and Other Display Contents
81
Changing the Display Ratio
82
Checking System Information [System Information]
84
Checking the Memory Consumption and Percentage of Memory Used
88
Capturing Screen Images
89
Setting the Destination for Captured Images
89
Saving Captured Images
89
Saving Settings before Turning off the Power and Restarting
91
Saving the Setting to the Controller [Data Save]
91
Device Information Storage Tool
91
Restarting the Controller [System Restart]
93
Initializing the Controller [System Initialization]
96
Initializing with Sensor Controller
96
Initializing with Remote Operation
96
Updating Measurement Application [Version-Up]
98
By the Sensor Controller (FH Series)
98
By the Sensor Controller (FHV Series)
103
By the Remote Operation
105
Section 4 Setting the Controller
110
Setting the Controller
110
Selecting Language [Startup Settings]
110
Setting the Status at Startup [Startup Settings]
111
Setting Communication [Startup Settings]
114
Setting Operation Mode [Startup Settings]
119
Setting the Operation Mode
119
Parallel Processing
135
Checking the Camera Connections [Camera Connection]
146
Setting the Trigger Delay [Inter-Camera Setting]
147
Trigger Delay Setting
147
Setting the SHTOUT Signal [Output Signal Settings]
150
Setting the Conditions Related to Communications
153
Setting Date/Time [Date/Time Settings]
154
Setting Fan Control [Fan Control Setting]
156
Setting the Pulse Width for the STEP Input Detection [STEP Signal Filter Setting]
157
Setting the Pulse Width for the STEP Input Detection [STEP Sig- Nal Filter Setting]
157
Setting Encoder Trigger [Encoder Trigger Setting]
158
Setting Network Drive [Network Drive Setting]
160
Setting Screen Capture [Screen Capture Setting]
163
Setting the Conditions that Are Related to Operation During Measurement [Measurement Conditions]
164
Setting Logging Conditions [Logging Setting]
166
Setting Operation Log [Operation Log Setting]
167
Setting the Operation at Error [Error Setting]
168
Setting Character Code Using Macro/Variable Function [Macro/Variable Function Setting]
170
Changing Display Settings for Screen Keyboard [Screen Keyboard Settings]
171
Changing Display Settings for Screen Keyboard [Screen Key- Board Settings]
171
Creating Measurement Scenes
173
Section 5 Creating Measurement Scenes
174
What Is a Scene
174
Example of a Scene
175
Creating a Scene
177
Editing Processing Units in Scenes
179
Displaying and Checking Processing Branches in a Scene
182
Overview [Flow Viewer]
182
Window Configuration [Flow Viewer]
182
Flow Editing Functions [Flow Viewer]
183
Examples of Branch and Folder Views [Flow Viewer]
185
Using Variables to Edit the Flow [TDM Editor]
186
Edit Flow Screen
186
Editing Processing Units in a Scene [TDM Editor]
196
Editing Scenes [TDM Editor]
205
Using Variables
215
Performing Measurement and Adjustment
241
Section 6 Performing Measurement and Adjustment
242
Executing Test Measurements
242
Key Points for Adjustment
244
Stabilizing Measurements
244
Shortening Processing Time
245
Useful Functions for Operation
247
Logging Measurement Values and Measurement Images [Data Logging/Image Logging]
247
Logging Measurement Values and Measurement Images [Data Log- Ging/Image Logging]
247
Saving Data to an External Device [Ftp/Network Drive]
260
Remeasuring Saved Images [Remeasurement]
263
Improving Adjustment Efficiency [Judgement Result Monitor]
264
Analyzing Inspection and Measurement Results [NG Analyzer]
266
Layout of NG Analyzer Window
266
Using Method of NG Analyzer
268
Saving Measurement Values
270
Changing Judgement Conditions Without Stopping Measurement [Simplified Non-Stop Adjustment]
271
Changing Regions as a Batch [Shift Area]
272
Updating the Reference Position Data for a Unit in the Measurement Flow [Update Standard Position Tool]
274
Monitoring Measurement Value Trends [Trend Monitor]
275
Clearing Measurement Results [Clear Measurement]
276
Clearing Saved Images [Clear Logging Image]
276
Managing Images Used for Model Registration and Reference [Registered IM- Age Manager]
278
Managing Images Used for Model Registration and Reference [Registered Image Manager]
278
Specifying the Destination to Save
278
Registering Images
280
Renaming Image Names
281
Deleting Images
281
Loading Images
282
Verifying Calibration Results [Calibration Support Tool]
283
Checking the Calibration Results
283
Data Setting
283
Increasing/Switching Measurement Scenes
285
Section 7 Increasing/Switching Measurement Scenes
286
What Is a Scene Group
286
Switching the Scene or Scene Group
287
Switching the Scene
287
Switching Scene Groups
287
Editing Scenes [Scene Maintenance]
290
Copying Scenes
290
Deleting Scenes
290
Renaming a Scene and Adding a Description
291
Editing Scene Groups [Scene Maintenance]
292
Copying Scene Groups
292
Deleting Scene Groups
292
Renaming the Scene Group Name
293
Saving Scene Groups in External Storage [Scene Group Saving Destination Settings]
295
Increasing the Number of Scenes in a Group to more than 128 Scenes [Con- Version Scene Group Data Tool]
298
Increasing the Number of Scenes in a Group to more than 128 Scenes [Conversion Scene Group Data Tool]
298
Overview
298
Operating Procedure for the Conversion Scene Group Data Tool
298
Section 8 Setting Windows
303
Setting Windows
303
Windows
303
Types of Windows
303
Overview of Window Navigation
303
Main Window (Layout 0): Adjustment Window (Default)
304
Main Window (Layout 1): Run Window (Default)
308
Adjustment Windows and Run Windows
309
Main Window (Layout 0): Adjustment Window (Default)
309
Main Window (Layout 1): Run Window (Default)
310
Main Window (Layout 1): Switching to the Run Window
310
Main Window (Layout 1): Switching to the Adjustment Window
310
Arranging Windows [Layout Functions]
312
Arranging Window Elements [Layout Modification]
312
Setting the Behavior of Output Signals for each Layout [Layout Setup]
322
Switching Layout Numbers in the Main Window [Switch Layout]
324
Judgement Pane
324
Information Pane
324
Toolbox Pane
325
Measurement Pane
327
Flow Display Pane
327
Detail Result Pane
328
Image Container Pane
329
Error Pane
333
Image File Display Pane
334
Label Pane
336
Extended Window Parts
337
Data Grid Window (Mdi_Datagrid.dll)
338
Login Account Display Window (Mdi_Disploginuser.dll)
344
Setting Dialog Box Display Button Window (Mdi_Dispsetupbtn.dll)
345
Text Display Window (Mdi_Disptext.dll)
347
Custom Dialog Display Button Window (Mdi_Executebtn.dll)
349
Macro Trigger Window (Mdi_Mcrtrigger.dll)
352
Message Box Display Window (Mdi_Msgbox. Dll)
353
Value Input Window (Mdi_Numbox.dll)
354
Data Settings Button Window (Mdi_Setdatabtn.dll)
355
Simple Data Grid Window (Mdi_Simpledatagrid.dll)
358
Troubleshooting
363
Editing Contents Are Not Reflected When You Confirm the Sensor Controller Af- Ter Edit a Layout by Remote Control [Custom Dialog Tool]
364
Flow of Use
364
Custom Dialog Tool
364
Launching Your Custom Dialog Box
383
Saving/Loading Data
385
Section 9 Saving/Loading Data
387
Saving Data to the FH Series/Fhv Series
387
About Saving Areas
387
External Drive Names
389
Using External Storage Devices
389
Shared Folder on a Computer Connected to the Network
390
Saving Settings Data to the Flash Memory
391
Saving Setting Data to the Controller Ramdisk or an External Storage Device
392
Saving Logged Images in the Controller Memory (RAM) to a Ramdisk or an Ex- Ternal Storage Device
394
Saving Logged Images in the Controller Memory (RAM) to a Ramdisk or an External Storage Device
394
Copying or Moving Files between the Controller Ramdisk and an External Storage Device
396
Loading Settings Data from the Controller Ramdisk or an External Storage De- Vice to the Sensor Controller
397
Loading Settings Data from the Controller Ramdisk or an Exter- Nal Storage Device to the Sensor Controller
397
Backing up Sensor Controller Setting Data [Configuration Copy]
399
Before Backing up
399
Backing up Sensor Controller Settings
401
Restoring Saved Settings
411
Troubleshooting
414
Copying Settings for each Line in Multi-Line Random-Trigger Mode [Line Maintenance]
416
Before Use of Line Maintenance
416
Line Maintenance Tool Operations
420
Operating with Functional Limitations
425
Troubleshooting
429
Saving Image Files to a Ramdisk or an External Storage Device [Image File Save]
430
Saving Logging Images
430
Saving Image Files
431
Outputting a List of Scene Data Setting Values [Setting Values Download/Upload Tools]
433
Downloading Setting Values
433
About Downloaded CSV Files
434
Uploading Setting Values
435
Saving/Loading Layout Settings [Layout Upload, Download Tool]
437
Advanced Usage
439
Remotely Operating the Controller [Remote Operation]
441
Environment Settings
442
Connection Method for Remote Operation
447
Terminating Remote Operation
450
Differences from Local Operation and Limitations
451
Multi-Trigger Imaging Processing with any Timing [Multi-Trigger Imaging]
453
Settings for Multi-Trigger Imaging
453
Restrictions
455
Setting Methods
456
About Multi-Input Function (Multi-Trigger Imaging)
460
Troubleshooting
466
Limiting User Operations [Security Settings]
467
Setting Accounts (Account List)
467
Setting Layout Restrictions
471
Setting User Group Operation Restrictions
472
Saving/Loading/Deleting the Security Settings
474
Recording the Operation History [Operation Log]
480
Using the Operation Log
480
Operation Log Format
483
Setting the Keyboard Layout for the Controller [Keyboard Layout Selection Tool]
484
10-6 Switching User Accounts
486
Logging in
486
Logging out
487
Customizing Communication Commands [Communication Command Macro]
488
Customizing Communication Commands [Communication Com- Mand Macro]
488
Extending the Functions in a Measurement Flow or Scene [Scene Control Mac- Ro Tool]
489
Extending the Functions in a Measurement Flow or Scene [Scene Control Macro Tool]
489
Positioning Workpieces for Stage and Robot Applications [Alignment Function]
490
Positioning Workpieces for Stage and Robot Applications [Align- Ment Function]
490
Overview
490
Execution of Calibration
492
Troubleshooting
498
Alignment
499
Alignment Processing Items
505
What to Do
507
11-1 Error Messages and Troubleshooting
508
11-2 Faq
515
During Start-Up
515
During Operation
516
For Measurement
517
About Parallel Interface
518
Serial Interface (RS-232C/422 Connection)
519
Camera with Lighting Controller
520
Appendices
521
A-1 Menu List
523
A-2 External Tool List
526
A-3 FHV Series Tools
527
A-4 FHV Series Processing Items
528
A-4-1 Measurement
528
A-4-2 Input Image
528
Measurement
528
Input Image
528
A-4-3 Compensate Image
529
A-4-4 Support Measurement
529
A-4-5 Branch
529
A-4-6 Output Result
530
A-4-7 Display Result
530
A-5 Measurement Mechanism
531
A-5-1 Color Processing Mechanism
531
Color Processing Mechanism
531
A-5-2 Search Processing Mechanism
532
Edge Detection Measurement
535
A-5-4 Defect Detection Measurement
538
A-5-5 Handling Coordinates
539
A-6 Image File
541
A-6-1 IFZ File Type
541
A-6-2 BMP(BFZ) File Type
541
A-6-3 JPG(JFZ) File Type
541
A-6-4 Differences Among IFZ/BMP(BFZ)/JFZ(JFZ) File Types
542
IFZ File Type
542
BMP(BFZ) File Type
543
A-7 about Number of Logging Images
544
A-7-1 Calculation Method
544
Calculation Method
544
A-7-2 Color Camera
545
A-7-3 Monochrome Camera
545
A-7-4 FHV Series
546
About Max. Number of Loading Images During Multi-Input
547
A-8-1 FH Series
547
A-8-2 FHV Series
547
FH Series
547
About Memories Usable with FH Series/Fhv Series
549
Memory Usage Guidance for Processing Items
550
A-11 Memory Display Image on PLC I/O
556
Sharing Data Within the Controller [User Data Tool]
557
A-12-1 Setting Procedure for User Data
557
A-13 Operation Log Input Information List
559
A-14 Character Code Table
570
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Omron FHV7 series Specifications
General
Brand
Omron
Model
FHV7 series
Category
Machine Vision Systems
Language
English
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