Pentair SUDMO IntelliTop 2.0 User Manual

Operating instructions
IntelliTop® 2.0
Control Head

Pentair SUDMO IntelliTop 2.0 Specifications

General

Brand	Pentair
Model	SUDMO IntelliTop 2.0
Category	Control Unit
Language	English

Summary

Operating Instructions

Authorized Use

Export restrictions

Notes on export limitations for the system and device.

Basic Safety Instructions

General Information

Contact address

Provides Pentair Südmo GmbH contact details for inquiries and support.

Warranty

Outlines warranty validity conditions and limitations for the control head.

Information on the Internet

Directs users to the website for operating instructions and data sheets.

System Description

Intended application area

Describes the primary use of the IntelliTop 2.0 control head for valve actuation.

General description

Explains the control head's role in actuating process valves and its features.

Functions / options / designs

Details the various functions, options, and designs available for the control head.

Technical Data

Operating conditions

Specifies ambient temperature and degree of protection for safe operation.

Conformity with the following standards

Lists conformity with EU directives and relevant standards for the control head.

Rating plate specifications

Explains the meaning of symbols and text on the device's rating plate.

Information on the additional plates

Describes additional plates indicating approvals and special operating conditions.

Mechanical data

Provides dimensional drawings and mechanical specifications of the control head.

Pneumatic data

Details pneumatic data including control medium, dust/water/oil content, and connections.

Position measuring system data

Specifies stroke range, total error, and dimensional relationships for position measurement.

Factory settings in the firmware

Outlines default firmware settings for feedback fields and other parameters.

Installation

Safety instructions

Covers safety precautions for installation, including high pressure and electric shock risks.

Assembly of the control head

Details the process of physically mounting the control head onto the valve.

Opening and Closing the Housing

Safety instructions

Highlights safety risks associated with opening the housing, including pressure and electrical hazards.

Opening and closing the housing

Provides step-by-step instructions for safely opening and closing the control head housing.

Pneumatic Installation

Safety instructions

Details safety precautions for pneumatic installation, focusing on pressure and system activation risks.

Pneumatic connection of the control head

Explains how to connect pneumatic lines to the control head's ports.

Flow restriction function of the solenoid valves

Explains how to adjust flow restriction screws for controlling valve speed.

24 V DC - Design

Electrical connection options

Presents available options for electrical connections for the 24 V DC design.

Electrical data

Lists electrical specifications, power supply, and consumption details for the 24 V DC design.

Design aid

Provides calculation examples for power consumption in 24V DC designs.

Safety instructions

Covers safety precautions for 24V DC electrical installation and startup.

Electrical installation / start-up

Covers the steps for electrical installation and initial startup of the 24V DC system.

AS Interface - Design

Definition

Defines AS Interface as a field bus system for networking sensors and actuators.

Electrical connection options for AS interface

Shows the available electrical connection concepts for AS Interface designs.

Number of connectable control heads and maximum length of the bus line

Specifies limits on bus length and the number of connected control heads.

Electrical data

Lists electrical data and notes for AS Interface, including jumper settings.

Design aid

Provides calculation examples for power consumption in AS-i bus designs.

Safety instructions

Covers safety precautions for AS Interface installation, including explosion and electrical risks.

Electrical installation, AS interface

Details electrical installation steps and pin assignments for AS Interface.

Programming data

Specifies programming data and bit configuration tables for AS Interface addressing.

DeviceNet Design

Definition

Defines DeviceNet as a field bus system based on the CAN protocol.

Electrical connection option

Illustrates the electrical connection concept for DeviceNet.

DeviceNet specification

Lists DeviceNet specifications like EDS file, baud rate, address, and process data.

Electrical data

Details electrical data, power consumption, and input/output specifications for DeviceNet.

Safety position if the bus fails

Describes the safety position of solenoid valves in case of bus failure.

Design aid

Provides calculation examples for power consumption in DeviceNet designs.

Safety instructions

Covers safety precautions for DeviceNet installation, including explosion and electrical risks.

Electrical installation - DeviceNet

Guides through electrical installation steps for DeviceNet, including pin assignments.

Network topology of a DeviceNet system

Explains the network topology and termination requirements for DeviceNet.

Configuring the DeviceNet address / baud rate

Explains how to configure DeviceNet address and baud rate using DIP switches.

Configuration of the process data

Details configuring process data, including static input and output assemblies.

Configuration of the device

Covers advanced device configuration settings and parameters.

Display of the status LEDs in the event of a bus error

Explains LED indicators for bus errors and device status.

120 V AC DESIGN

Electrical connection options

Presents the available electrical connection options for the 120 V AC design.

Electrical data

Lists electrical specifications, power supply, and consumption for the 120 V AC design.

Design aid

Provides calculation examples for power consumption in 120V AC designs.

Safety instructions

Covers safety precautions for 120V AC electrical installation and startup.

Electrical installation / start-up

Details the electrical installation and startup process for the 120 V AC design.

Connection of an External Initiator

Design for Double-Acting Actuators

Anomalies

Highlights differences of this design compared to the standard IntelliTop 2.0.

Fluid diagram

Refers to a fluid diagram for double-acting actuators.

Electrical connection (24 V / 120 V design)

Explains electrical connections for 24V/120V designs for double-acting actuators.

Programming data (AS-i design)

Describes programming data for AS-i design for double-acting actuators.

Position Measuring System

Setting the position measuring system (Teach-In)

Details the procedure for setting up the position measuring system using Teach-In.

Teach-In functions

Explains Teach-In functions, resets, and Autotune modes for position measurement.

Changing the feedback field - Feedback Field Mode (FFM)

Describes how to change feedback field sizes using PC software or Feedback Field Mode.

LED - Color Assignments

Setting the color combinations

Explains how to set color combinations for LEDs using DIP switches.

Blinking pattern & fault signaling

Details LED blinking patterns and fault signaling for various states and errors.

Signal priorities

Outlines the priority list for overlapping valve states and LED display logic.

Service Mode / Manual Control

Magnetic manual control

Explains the magnetic manual control feature for service and operation.

Mechanical manual control

Describes the mechanical manual control for solenoid valves, used during housing opening.

Maintenance, Troubleshooting

Safety instructions

Covers safety precautions for maintenance and troubleshooting activities.

Safety positions

Details the safety positions of valves after power or bus communication failure.

Maintenance / service

Discusses maintenance requirements and the availability of spare parts.

Cleaning

Provides instructions and precautions for cleaning the control head.

Malfunctions

Lists common malfunctions, their causes, and troubleshooting steps.

Replacement of Components and Modules

Safety instructions

Emphasizes safety precautions for replacing components, especially in explosive atmospheres.

Changing the electronics module

Step-by-step guide for replacing the electronics module, including ESD precautions.

Changing the valves

Instructions for replacing valve modules, including notes on non-return valves.

Changing the position measuring system

Details the process of replacing the position measuring system.

Spare Parts

Shutdown

Safety instructions

Covers safety precautions for shutting down and dismantling the system.

Dismantling the control head IntelliTop 2.0

Provides steps for safely removing the control head from the system.

Packaging and Transport

Storage

Disposal