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Pfaff 8320-020 User Manual

Pfaff 8320-020
110 pages
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296-12-18 585/002
Betriebsanleitung engl. 05.17
This instruction manual applies to machines
from software version 0332/010 and serial
number 2 708 363 onwards
INSTRUCTION MANUAL
8320
8321

Table of Contents

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Pfaff 8320-020 Specifications

General IconGeneral
BrandPfaff
Model8320-020
CategoryWelding System
LanguageEnglish

Summary

1 Safety

1.01 Directives

Safety directives for machine construction and operation.

1.02 General Safety Notes

General safety instructions for machine operation and handling.

1.03 Safety Symbols

Explanation of safety symbols used in the manual.

1.04 Important Notes for the User

Key information and responsibilities for machine users.

1.05 Operating and Technical Staff

Roles and obligations of operating and technical personnel.

1.06 Danger Information

Specific dangers associated with machine operation.

2 Proper Use

3 Specifications

3.01 Machine Variants

Overview of different PFAFF 8320/8321 machine models.

4 Disposal of Machine

5 Transportation, Packing and Storage

5.01 Transportation to Customer's Premises

Instructions for transporting the machine to the customer.

5.02 Transportation Inside Customer's Premises

Guidelines for moving the machine within the customer's site.

5.03 Disposal of Packing Materials

Information on the proper disposal of packaging materials.

5.04 Storage

Recommendations for storing the machine when not in use.

6 Explanation of Symbols

7 Controls

7.01 Summary of Controls

An overview of all machine controls and their locations.

7.02 Main Switch

Instructions for operating the main power switch.

7.03 Pedal

Details on the function and modes of the foot pedal.

7.04 Foot Switch (Optional)

Description of the optional foot switch operation.

7.05 Triple Foot Switch (Optional)

Explanation of the functions of the optional triple foot switch.

7.06 Adjustment Wheel for Roller Clearance

How to adjust the clearance between the feed rollers.

7.07 Control Panel

Overview and functions of the machine's control panel.

8 Installation and Commissioning

8.01 Installation

Steps for installing the machine and required connections.

8.02 Commissioning

Procedures for putting the machine into operation.

8.03 Switching the Machine On/Off

Instructions for powering the machine on and off.

8.04 Selecting Language and Units

How to set the preferred language and measurement units.

9 Preparation

9.01 Adjusting Feed Roller Clearance

Procedure for adjusting the clearance of the feed rollers.

9.02 Selecting Production Type

Choosing between different production methods.

9.03 Entering Sealing Parameters

Setting parameters for manual heat sealing.

9.03.01 Entering Sealing Temperature

How to input the desired sealing temperature.

9.03.02 Entering Sealing Speed

How to set the sealing speed and related parameters.

9.03.03 Stipulating Hot Wedge Type (PFAFF 8320-010)

Selecting the appropriate hot wedge type for the 8320-010 model.

9.03.04 Adjusting Hot Wedge Contact Pressure (PFAFF 8320-010)

Setting the contact pressure for the hot wedge on the 8320-010.

9.03.05 Stipulating Nozzle Type and Hot Air Volume (PFAFF 8320-020)

Selecting nozzle type and hot air volume for the 8320-020 model.

9.03.06 Entering Roller Pressure

How to set the pressure for the rollers.

9.04 Adjusting the Control Panel

Customizing settings and functions on the control panel.

10 Heat Sealing

10.01 Heat Sealing Principle

Fundamentals of achieving optimal heat sealing results.

10.02 Manual Heat Sealing

Performing heat sealing operations manually.

10.03 Creating/Editing a Heat Sealing Program

Steps for creating and modifying heat sealing programs.

10.03.01 Notepad

Using the notepad function for program details.

10.03.02 Basic Functions for Program Input

Essential functions for entering program data.

10.03.03 Sealing Parameters

Setting specific parameters for each sealing zone.

10.03.04 Functions for Switching to Other Zones

Allocating functions to zones for automatic switching.

10.03.05 Entering Further Sealing Parameters

Inputting additional parameters for sealing.

10.03.06 Concluding Programming

Finalizing the program creation process.

10.03.07 Example of Sealing Program Entry

A step-by-step example of creating a sealing program.

10.04 Programmed Heat Sealing with Individual Programs

Using pre-defined programs for heat sealing.

10.05 Creating/Processing Sequences

Combining multiple heat sealing programs into sequences.

10.06 Programmed Heat Sealing with Sequences

Operating heat sealing using programmed sequences.

10.07 Error Messages

Understanding and troubleshooting error codes.

11 Input

11.01 Summary of Functions in Input Mode

Overview of available functions within the input mode.

11.02 Program Management

Managing sealing programs, configuration, and machine data.

11.03 Further Settings

Configuring additional machine settings, country, and access rights.

11.03.01 Feed Roller Parameters

Setting and adjusting feed roller specific parameters.

11.03.02 Rights of Access

Defining user access levels and PINs for machine functions.

11.04 Installation and Commissioning

Installation and setup procedures for PFAFF machines.

11.04.01 8320-010 (Hot Wedge Sealing Machine)

Installation and commissioning for the 8320-010 model.

11.04.02 8320-020 (Hot Air Sealing Machine)

Installation and commissioning for the 8320-020 model.

11.05 Advanced Programming

Advanced functions for programming and setup.

11.05.01 Manual Datasets (Recipes)

Storing and managing manual welding parameters as recipes.

11.05.02 Stop with Light Barrier

Configuring machine stop functionality using a light barrier.

11.05.03 Start with Light Barrier

Configuring machine start functionality using a light barrier.

11.05.04 Connecting External Puller

Connecting and configuring an external puller unit.

12 Care and Maintenance

12.01 Servicing and Maintenance Intervals

Recommended schedule for servicing and maintenance tasks.

12.02 Cleaning

Instructions for cleaning various parts of the machine.

12.03 Checking/Adjusting Air Pressure

Procedure for checking and adjusting pneumatic system pressure.

12.04 Cleaning Air Filter

How to clean the air filter of the air-filter/lubricator.

12.05 Grinding the Hot Wedge

Procedure for grinding the hot wedge on the PFAFF 8390-010.

13 Adjustment

13.01 Notes on Adjustment

Important notes and requirements for performing adjustments.

13.02 Tools, Gauges, and Accessories

List of necessary tools for machine adjustments.

13.03 Changing the Feed Rollers

Step-by-step guide for replacing the feed rollers.

13.04 Adjusting the Feed Rollers

Procedure for centering and aligning the feed rollers.

13.05 Swinging the Post into Position

Adjusting the position of the machine's post.

13.06 Changing the Hot Wedge (PFAFF 8320-010)

Instructions for replacing the hot wedge on the PFAFF 8320-010.

13.07 Adjusting the Hot Wedge on the PFAFF 8320-010

Detailed adjustment procedures for the hot wedge on the 8320-010.

13.07.02 Adjusting Hot Wedge Height and Counter-balance

Setting the height and balancing the weight of the hot wedge.

13.07.03 Hot Wedge to Feed Roller Clearance

Setting the clearance and contact pressure between hot wedge and rollers.

13.08 Adjusting the Hot Air Nozzle on the PFAFF 8320-020

Adjustment procedures for the hot air nozzle on the PFAFF 8320-020.

13.08.02 Adjusting Hot Air Nozzle Height and Feed Roller Clearance

Setting the height and clearance of the hot air nozzle.

13.09 Changing the Heating Cartridge (PFAFF 8320-020)

Procedure for replacing the heating cartridge on the PFAFF 8320-020.

13.10 Changing the Temperature Sensor (PFAFF 8320-020)

Instructions for replacing the temperature sensor on the PFAFF 8320-020.

13.11 Protective Switch and Boot Key

Information on protective switches and boot keys.

13.12 Service Menu

Accessing and using the machine's service menu.

13.12.01 Machine Configuration

Configuring machine components and settings.

13.12.02 Loading/Updating Operating Program

Procedure for loading or updating the machine's operating program via SD card.

13.13 Description of Error Numbers

Explanation of various error codes and their meanings.

13.13.01 General Errors

List and description of general error codes.

13.13.02 Temperature Control Error

Troubleshooting temperature control related errors.

13.13.03 DC-Motors Error (Feed Rollers)

Error codes and descriptions related to DC motors for feed rollers.

13.14 List of Outputs and Inputs

Reference list of digital and analog outputs and inputs.

13.14.01 Digital Outputs

List of machine's digital output signals and their functions.

13.14.02 Digital Inputs

List of machine's digital input signals and their functions.

13.14.03 Analog Outputs

List of machine's analog output signals and their functions.

13.14.04 Analog Inputs

List of machine's analog input signals and their functions.

13.15 Parameter Settings

Overview of adjustable machine parameters.

13.15.01 Selection and Changing Parameters

How to select and modify machine parameters.

13.15.02 List of Parameters

Detailed list of all configurable machine parameters.

14 Circuit Diagrams

14.01 Reference List for Circuit Diagrams

Index of components referenced in the circuit diagrams.

15 Pneumatic-Circuit Diagrams